Product Description
1.Product overview
Model: 1250-600 biomass comprehensive crusher
This machine is an advanced equipment specially designed for the processing of biomass raw materials. It integrates crushing and chipping functions.
It can efficiently process various raw materials such as small-diameter wood, bamboo, branches, straw, waste wood, etc.
It is suitable for biomass power plants, individual owners' material preparation, agricultural and forestry waste recycling and other fields.
Based on the optimization and upgrade of mature chipper technology, it combines high output, strong adaptability and convenient operation.
It is a benchmark product in the field of domestic biomass crushing.
2.Core advantages
(1) Super adaptable
Wide range of raw materials: supports the crushing of wood (branches, boards, wood cores) and non-wood (hemp stalks, reeds, corn stalks) raw materials.
Compound crushing: equipped with a "flying knife + bottom knife + crushing rod" system, which can crush large materials twice to ensure uniform discharge (the particle size is adjustable from 1-3mm).
(2) Efficient and stable
Powerful: 132kW main motor drive, 800mm cutter roller diameter, 3 flying knives for high-speed cutting, and production capacity leading similar products.
Dynamic balance design: The cutter roller has passed the G6.3 level dynamic balance test, running smoothly, with small vibration, and the bearing temperature rise is 40C.
(3) Intelligent control
Frequency conversion feeding: adjust the feeding speed in real time through the wireless remote control to match the main motor load to avoid material blockage or overload.
Interlocking protection: automatic reverse reversal when material is blocked, emergency stop button + multiple electrical protections to ensure safe operation.
4.Easy maintenance
Hydraulic opening: open the knife roller cover with one click and quickly replace the flying knife (2-3 days/time).
Modular design: The bottom knife base and screen can be pulled and disassembled as a whole, reducing maintenance time by 50%.
3.Technical parameters
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project
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parameter
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Knife roller diameter
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800mm
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Main motor power
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132kw
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Feeding conveyor belt length
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5 meters (optional chain plate/belt)
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Maximum diameter of
applicable raw materials
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200mm
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processing power
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8-15 tons/hour (depending on raw materials)
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Discharge particle size
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1-3mm (adjustable)
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4.Structural highlights
High-strength knife roller: Welded steel knife roller with high dynamic balancing accuracy and a service life of more than 5 years.
Dual pressing system: The upper and lower feeding rollers are designed with staggered teeth, the material is pressed evenly without stagnation, and the debris is self-cleaning.
Hydraulic buffer system: Nitrogen energy storage + oil cylinder linkage, automatically adapts to changes in material height, and operates without impact.
Multiple lubrication guarantees: The key bearing positions have external grease injection ports to support continuous operation lubrication (see the lubrication chart for cycles).
5.Safe design
Protective interlocking: triple safety mechanisms including power-off protection when opening the cover, emergency stop button, and motor overload protection.
Anti-loosening bolts: The flying knife/bed knife adopts high-strength special bolts (with "ZL" logo), which increase the shear resistance by 3 times.
Remote control: wireless remote control starts and stops the feeding, keeping away from the dangerous area of the feeding port.
6.Applicable scenarios
Biomass power plant fuel pretreatment
Wood processing plant waste recycling
Resource utilization of agricultural waste such as straw/cotton firewood
Landscaping branches smashed
7.After-sales service
Free installation guidance and operation training are provided.
The warranty period is 1 year (excluding wearing parts) and lifetime technical support.
Order now to enjoy efficient crushing solutions!
(Supports customized discharging device: air conveyor/scraper/elevator)
Versatile Crushing PerformanceThis biomass crusher stands out for its remarkable adaptability to a wide range of raw materials, including wood, crop straws, bamboo, coconut shells, and more. Its reinforced crushing chamber and adjustable output sizes make it an ideal solution for biomass power plants, recycling centers, and industrial applications.
Heavy-Duty and Efficient DesignConstructed from high-strength alloy steel, the machine features a wear-resistant chamber and electric motor drive, supporting long-term, continuous use. Safety measures, such as overload protection and enclosed operation, ensure secure and efficient crushing for any project scale.
User-Friendly Operation and MaintenanceEquipped with either belt conveyor or manual feeding and PLC-controlled automation, the crusher is easy to operate and maintain. Floor-mount installation with vibration dampers minimizes noise and structural stress, while after-sales support and spare parts ensure ongoing performance.
FAQ's of High - Efficiency Biomass Crusher with Wide Raw Material Adaptability for Biomass Power Generation and Recycling:
Q: How does the biomass crusher handle different types of raw materials?
A: The crusher is designed with a reinforced and wear-resistant crushing chamber, allowing it to efficiently process a variety of materials such as wood logs, branches, sawdust, crop straw, bamboo, coconut shells, and palm. This versatility ensures consistent performance across different biomass sources.
Q: What is the procedure for adjusting the output size of the crushed biomass?
A: Output size can be adjusted within a range of 5-30 mm. This is achieved by modifying the settings on the machine according to your process requirements, ensuring suitable output for fuel pellets, recycling, or power generation.
Q: When is it advisable to use the belt conveyor feeding method over manual feeding?
A: The belt conveyor is recommended for continuous, large-scale operations as it automates the feeding process, reducing labor and increasing efficiency. Manual feeding is more suitable for smaller batches or when various materials need to be processed intermittently.
Q: Where can this biomass crusher be installed for optimal performance?
A: This crusher is designed for floor-mounted installation with vibration dampers, making it suitable for use in biomass power plants, recycling centers, industrial boiler facilities, and fuel pellet production lines.
Q: What safety features are included in the crusher, and how do they benefit operators?
A: Key safety features include overload protection, an emergency stop mechanism, and an enclosed design. These provide comprehensive user safety, prevent equipment damage, and ensure stable operation during continuous use.
Q: How is after-sales service handled for this machine?
A: Manufacturers and distributors provide installation support and readily available spare parts. This ensures timely assistance for setup, maintenance, and repairs, helping operators maintain optimal productivity with minimal downtime.
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