Product Description
Compressed wood pallet production line:
One completed compressed wood pallet line includes press machine, wood chipper, dryer, glue mixer, storage tank etc. Our compressed wood pallet production line has been proven to be stable, high efficiency, low energy consumption, can manufacture the compressed wood pallet with higher loading capacity and reduce the defective rate to 0%.
To make a fine quality compressed wood pallet, there are three key points you must be aware of:
- Moisture of the wood sawdust working with different glues. For normal urea formaldehyde glue, the sawdust moisture must below 8%. As a result, you must use a dryer to dry the material with proper temperature and safety operation.
- Temperature: minimum 150 degree.
- Pressing time: 300-350second for urea formaldehyde.
Main machine in a compressed wood pallet line is Hot press machine. Now we have two choices for the press machine:
Single working station: one top mold with one bottom mould.
Double working station: one top mold with two movable bottom moulds.
Accessory Machinery in a compressed wood pallet line includes:
- Wood Chipping Machine: processing the wood waste material into smaller particles for further processing.
- Automatic Loading Machine Before Crushing: loading the material into the crushing machine with controlled speed.
- Wood Crushing Machine, as name as hammer mill, processing the wood particles into even small pieces within 2-50mm length, 2-5mm thickness.
- Wood dryer divided into two types by different heating method: Thermal oil/Steam heated dryer and Electronic dryer. Dry the material into requested moisture.
- Material Storage Silo for the material storage after drying.
- Glue Mixer: mixing the material with glue with a certain ratio.
Advanced Safety and Control FeaturesThis press machine prioritizes user safety with an emergency stop and overload protection, ensuring quick response to hazardous scenarios. The PLC-controlled system and touch screen HMI provide intuitive operation and monitoring, making processes accessible and reducing human error. Automatic lubrication and water cooling enhance the machines longevity and operational reliability.
Precision and Efficiency for Industrial ApplicationsEngineered for high-volume industrial use, the machine achieves a precision accuracy of 0.05 mm, ensuring consistent quality in pallet formation. Its robust hydraulic system delivers high pressure and speed, with a capacity to produce up to 60 pallets per hour. Ethernet and USB connectivity options facilitate seamless data management and integration into automated production lines.
Comprehensive Support and InstallationInstallation services are readily available, supported by ample spare parts in stock for minimised downtime. Whether you are a manufacturer, exporter, distributor, or trader, the machines durable build and integrated systems streamline pallet production while the suppliers support services guarantee a smooth operational experience from setup to maintenance.
FAQs of Pallet Press Machine:
Q: How does the emergency stop feature enhance operator safety on the Pallet Press Machine?
A: The emergency stop allows operators to immediately halt machine operations in case of potential danger, helping to prevent accidents and reduce risks during pallet pressing processes.
Q: What is the maximum size of pallet that can be formed with this machine?
A: The machine is designed to create pallets up to 1200 x 1200 mm, making it suitable for standard industrial applications where large and sturdy pallets are required.
Q: Where is the machine typically installed and can installation services be provided?
A: The Pallet Press Machine is suited for industrial sites like manufacturing plants and warehouses. Professional installation services are available to ensure proper setup and integration into your facility.
Q: When are spare parts typically required, and are they readily available?
A: Spare parts are generally needed during routine maintenance or after extended operation. The supplier maintains an inventory of spare parts in stock, ensuring quick replacements and reduced downtime.
Q: What materials can be processed with this pallet press machine?
A: This equipment efficiently processes HDPE and PP materials, providing versatility for different types of industrial pallets and packaging needs.
Q: How does the integrated heating and cooling system benefit the pallet forming process?
A: The heating system ensures optimal material molding while the water cooled technology prevents overheating, resulting in consistent pallet quality and extended machine life during continuous operation.
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