Product Description
1.Product overview
Model: 1250-600 biomass comprehensive crusher
This machine is an advanced equipment specially designed for the processing of biomass raw materials. It integrates crushing and chipping functions.
It can efficiently process various raw materials such as small-diameter wood, bamboo, branches, straw, waste wood, etc.
It is suitable for biomass power plants, individual owners' material preparation, agricultural and forestry waste recycling and other fields.
Based on the optimization and upgrade of mature chipper technology, it combines high output, strong adaptability and convenient operation.
It is a benchmark product in the field of domestic biomass crushing.
2.Core advantages
(1)Super adaptable
Wide range of raw materials: supports the crushing of wood (branches, boards, wood cores) and non-wood (hemp stalks, reeds, corn stalks) raw materials.
Compound crushing: equipped with a "flying knife + bottom knife + crushing rod" system, which can crush large materials twice to ensure uniform discharge (the particle size is adjustable from 1-3mm).
(2)Efficient and stable
Powerful: 132kW main motor drive, 800mm cutter roller diameter, 3 flying knives for high-speed cutting, and production capacity leading similar products.
Dynamic balance design: The cutter roller has passed the G6.3 level dynamic balance test, running smoothly, with small vibration, and the bearing temperature rise is 40C.
(3)Intelligent control
Frequency conversion feeding: adjust the feeding speed in real time through the wireless remote control to match the main motor load to avoid material blockage or overload.
Interlocking protection: automatic reverse reversal when material is blocked, emergency stop button + multiple electrical protections to ensure safe operation.
4.Easy maintenance
Hydraulic opening: open the knife roller cover with one click and quickly replace the flying knife (2-3 days/time).
Modular design: The bottom knife base and screen can be pulled and disassembled as a whole, reducing maintenance time by 50%.
3.Technical parameters
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project
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parameter
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Knife roller diameter
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800mm
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Main motor power
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132kw
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Feeding conveyor belt length
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5 meters (optional chain plate/belt)
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Maximum diameter of
applicable raw materials
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200mm
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processing power
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8-15 tons/hour (depending on raw materials)
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Discharge particle size
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1-3mm (adjustable)
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4.Structural highlights
High-strength knife roller: Welded steel knife roller with high dynamic balancing accuracy and a service life of more than 5 years.
Dual pressing system: The upper and lower feeding rollers are designed with staggered teeth, the material is pressed evenly without stagnation, and the debris is self-cleaning.
Hydraulic buffer system: Nitrogen energy storage + oil cylinder linkage, automatically adapts to changes in material height, and operates without impact.
Multiple lubrication guarantees: The key bearing positions have external grease injection ports to support continuous operation lubrication (see the lubrication chart for cycles).
5.Safe design
Protective interlocking: triple safety mechanisms including power-off protection when opening the cover, emergency stop button, and motor overload protection.
Anti-loosening bolts: The flying knife/bed knife adopts high-strength special bolts (with "ZL" logo), which increase the shear resistance by 3 times.
Remote control: wireless remote control starts and stops the feeding, keeping away from the dangerous area of the feeding port.
6.Applicable scenarios
Biomass power plant fuel pretreatment
Wood processing plant waste recycling
Resource utilization of agricultural waste such as straw/cotton firewood
Landscaping branches smashed
7.After-sales service
Free installation guidance and operation training are provided.
The warranty period is 1 year (excluding wearing parts) and lifetime technical support.
Order now to enjoy efficient crushing solutions!
(Supports customized dischargingdevice: air conveyor/scraper/elevator)
Customizable Industrial PerformanceThis heavy-duty crusher boasts customizable chamber size and flexible input options, ensuring it fits specific operational requirements. The adjustable output size and robust 3-blade system allow for versatile processing of various waste types. Its high-strength alloy steel construction guarantees longevity under demanding conditions, making it the ideal choice for continuous industrial use.
Advanced Automatic Control SystemEquipped with a modern PLC control system and computerized operation, this shredder ensures efficient and safe processing. Users benefit from streamlined adjustments and automated features that reduce manual intervention. The system enhances productivity while minimizing risks and operational errors.
Efficient Waste ManagementSuitable for processing a wide range of agricultural and forestry materials, this crusher enables users to manage waste streams effectively. The high throughput capacity accelerates biomass recycling, transforming waste into usable material for energy production or further processing. Its noise control and safety features also improve the working environment.
FAQ's of 132KW Heavy-Duty Crusher with 3 Blades - Agricultural & Forestry Waste Shredder | China OEM Supplier:
Q: How does the 132KW Heavy-Duty Crusher process agricultural and forestry waste?
A: The crusher uses three alloy tool steel blades rotating at 600-900 rpm within a customized shredder chamber. Materials such as wood, timber, or biomass are fed manually or by conveyor, where the blades shred them into adjustable output sizes ranging from 10 to 100 mm.
Q: What materials can this shredder handle effectively?
A: This machine is designed for agricultural and forestry waste, including wood, timber, branches, palm fronds, bark, and various forms of biomass, providing flexible usage across different waste streams.
Q: When is the best time to use this crusher in the waste management process?
A: The crusher is ideal for the initial stage of agricultural or forestry waste processing, when large volumes of raw material need to be reduced in size before further treatment, composting, or biomass energy production.
Q: Where can this heavy-duty crusher be installed?
A: It is suitable for installation at agricultural sites, forestry operations, waste processing facilities, and biomass energy plants. The customizable chamber and feeding options accommodate different workspace layouts.
Q: What is the process for adjusting the output size of shredded materials?
A: The machine features a flexible adjustment system, allowing operators to set the output size from 10 mm up to 100 mm, depending on downstream processing requirements or end-use purposes.
Q: What are the key benefits of using this heavy-duty crusher?
A: Key benefits include high productivity (up to 2500 kg/h), fine output adjustability, automatic operation with PLC control, low noise (85 dB(A)), and robust construction for long-term reliability. It also supports OEM/ODM customization to fit specific operational needs.
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