Product Description
1.Product Overview
The vacuum dryer is a new type of drying equipment that is efficient, energy-saving, safe and stable. It is specially designed for biomass powder (such as sawdust, straw, bamboo powder, etc.) and various dryable materials. Using exclusive vacuum hot air circulation technology, combined with scientific structural design, it solves the pain points of traditional dryers such as high energy consumption, many wearing parts, and large safety hazards. It is an ideal choice for agriculture, forestry, food processing and other industries.
2.Core advantages
Energy efficient
The heat loss is reduced by 80%, and only about 90kg of fuel (wood/coal/pellets) is needed to dry 1 ton of dry materials. The total power is 24kW, which saves 40% of electricity than traditional equipment.
The hot air is in indirect contact with the material, eliminating the risk of fire and making it safe and reliable.
Sturdy and durable
The cylinder is statically designed, there is no roller bearing loss, the main body has no wearing parts, and the service life is extended by 50%.
Exposed bearings are easy to replace and have low maintenance costs.
Flexible and applicable
It can dry materials with any moisture content (5%85%), and the dryness of the finished product can be accurately controlled (5% moisture content).
Small size (minimum length is only 7 meters), space saving and flexible installation.
Intelligent control
Supports frequency conversion to adjust air volume and temperature to adapt to different material needs.
Real-time monitoring of tail temperature (80120) to ensure drying quality.
3.Technical parameters
|
model
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Barrel length
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Barrel diameter
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Motor power
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Fan power
|
outlet temperature
|
|
HYRT-1.37
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7000mm
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1300mm
|
5.5kw
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15kw
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80-120
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|
HYRT-1.59
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9000mm
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1500mm
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7.5kw
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18.5kw
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80-120
|
4.Working principle
Feeding: Wet materials are fed into the double-layer cylinder through the air-closed device to prevent hot air from directly contacting the materials.
Hot air circulation: The hot air furnace heats the interlayer air and spreads the materials evenly through the lifting plate to improve drying efficiency.
Dust removal and emission: After drying, the materials and exhaust gas are removed by cyclone/bag dust removal, the dust rate is <1%, and the environmental protection standards are met.
5.Applicable scenarios
Agriculture: Drying of straw, fungus bags, pasture and other biomass.
Forestry: processing of wood chips, bamboo powder, and bark chips.
Industry: Dehydration of chemical powders and food raw materials (such as sugarcane bagasse).
Environmental protection: recycling of sludge and waste residue.
6. Service guarantee
Professional installation: Provide drawing guidance, engineer remote support, and 72-hour response.
Free trial: Support trial run with materials, payment will be made after acceptance.
Warranty policy: The whole machine has a 1-year warranty, and the core components (motor, bearings) have a 3-year warranty.
7.Customer cases
A biomass power plant in Shandong: Purchased 3 units of HYRT-1.59, which increased the wood chip drying efficiency by 60% and saved over 500,000 yuan in annual fuel costs.
Yunnan Edible Fungi Base: Using HYRT-1.37 drying mushroom bags, the moisture content of the finished product is stabilized at 5%, and the quality of the mushrooms is significantly improved.
Why choose us?
20 years of technology accumulation
500+ successful cases
ISO9001 certification
724 hours after-sales service
Lifetime free technical support
Warm reminder: We support customized services (such as corrosion-resistant coating, explosion-proof design), contact us to get exclusive solutions!
Unmatched Energy EfficiencyLeverage up to 40% energy savings with the latest vacuum drying technology, making it ideal for industries seeking to reduce operational costs and environmental impact. Its advanced design ensures efficient drying with minimal fuel usage per ton of material, supporting sustainable production practices.
Preserve Product QualityVacuum drying operates at low temperatures, preserving the integrity and quality of heat-sensitive materials. The adjustable moisture limit allows tailored results, making it suitable for pharmaceuticals, chemicals, food products, and herbal materials, where maintaining original properties is essential.
Robust and Safe ConstructionEngineered with leak-proof, high-grade stainless steel, the vacuum dryer maintains durability and hygiene standards. Built-in safety features-like overload protection, automatic shutoff, and precise temperature monitoring-ensure secure and reliable operation in demanding industrial settings.
Comprehensive Technical SupportMaterial testing, on-site commissioning, and technical assistance are provided to facilitate smooth integration into operations. With an automatic, computerized PLC control system, users receive simplified operation and consistent results, tailored to specific production requirements.
FAQ's of 40% Energy Saved! Vacuum Dryer - 90kg Fuel per Ton | Material Testing Supported:
Q: How does the vacuum drying process work in this dryer?
A: This dryer utilizes vacuum technology to reduce the boiling point of water, allowing drying to occur at lower temperatures. This process effectively removes moisture while preserving the quality and structure of heat-sensitive materials.
Q: What benefits does this vacuum dryer offer compared to conventional dryers?
A: The vacuum dryer delivers up to 40% energy savings, reduced fuel consumption (approximately 90 kg per ton), and superior product quality retention due to lower drying temperatures. It also offers enhanced safety features and compliance with international standards.
Q: When should I consider using this vacuum dryer for my production line?
A: This dryer is particularly advantageous when processing heat-sensitive materials or products requiring gentle drying. It is ideal for pharmaceutical, chemical, food, herbal, and allied industries where quality preservation is crucial.
Q: Where can this vacuum dryer be installed, and is technical support provided?
A: Installation is supported on-site by skilled technicians. Comprehensive technical and material testing support is available to ensure smooth commissioning and integration into your facility, whether for new setups or upgrades.
Q: What is the process for adjusting moisture limits during drying?
A: The dryer features an adjustable moisture control system, enabling you to set precise moisture limits according to your application's requirements. This flexibility ensures optimal drying tailored to specific product needs.
Q: How is the safety of operations ensured with this equipment?
A: Safety is prioritized through features like overload protection, automatic shutoff, leak-proof chamber construction, and continuous temperature monitoring, all managed by a computerized PLC control system.
Q: What are the usage advantages for industries such as pharmaceuticals and food processing?
A: Industries in these sectors gain from energy-efficient drying, high product quality retention, customizable drying settings, robust construction, and conformity with international safety and quality regulations, supporting both efficiency and product reliability.
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