Product Description
1.Product overview
Model: 1250-600 biomass comprehensive crusher
This machine is an advanced equipment specially designed for the processing of biomass raw materials. It integrates crushing and chipping functions.
It can efficiently process various raw materials such as small-diameter wood, bamboo, branches, straw, waste wood, etc.
It is suitable for biomass power plants, individual owners' material preparation, agricultural and forestry waste recycling and other fields.
Based on the optimization and upgrade of mature chipper technology, it combines high output, strong adaptability and convenient operation.
It is a benchmark product in the field of domestic biomass crushing.
2.Core advantages
(1) Super adaptable
Wide range of raw materials: supports the crushing of wood (branches, boards, wood cores) and non-wood (hemp stalks, reeds, corn stalks) raw materials.
Compound crushing: equipped with a "flying knife + bottom knife + crushing rod" system, which can crush large materials twice to ensure uniform discharge (the particle size is adjustable from 1-3mm).
(2) Efficient and stable
Powerful: 132kW main motor drive, 800mm cutter roller diameter, 3 flying knives for high-speed cutting, and production capacity leading similar products.
Dynamic balance design: The cutter roller has passed the G6.3 level dynamic balance test, running smoothly, with small vibration, and the bearing temperature rise is 40C.
(3) Intelligent control
Frequency conversion feeding: adjust the feeding speed in real time through the wireless remote control to match the main motor load to avoid material blockage or overload.
Interlocking protection: automatic reverse reversal when material is blocked, emergency stop button + multiple electrical protections to ensure safe operation.
4.Easy maintenance
Hydraulic opening: open the knife roller cover with one click and quickly replace the flying knife (2-3 days/time).
Modular design: The bottom knife base and screen can be pulled and disassembled as a whole, reducing maintenance time by 50%.
3.Technical parameters
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project
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parameter
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Knife roller diameter
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800mm
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Main motor power
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132kw
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Feeding conveyor belt length
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5 meters (optional chain plate/belt)
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Maximum diameter of
applicable raw materials
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200mm
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processing power
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8-15 tons/hour (depending on raw materials)
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Discharge particle size
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1-3mm (adjustable)
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4.Structural highlights
High-strength knife roller: Welded steel knife roller with high dynamic balancing accuracy and a service life of more than 5 years.
Dual pressing system: The upper and lower feeding rollers are designed with staggered teeth, the material is pressed evenly without stagnation, and the debris is self-cleaning.
Hydraulic buffer system: Nitrogen energy storage + oil cylinder linkage, automatically adapts to changes in material height, and operates without impact.
Multiple lubrication guarantees: The key bearing positions have external grease injection ports to support continuous operation lubrication (see the lubrication chart for cycles).
5.Safe design
Protective interlocking: triple safety mechanisms including power-off protection when opening the cover, emergency stop button, and motor overload protection.
Anti-loosening bolts: The flying knife/bed knife adopts high-strength special bolts (with "ZL" logo), which increase the shear resistance by 3 times.
Remote control: wireless remote control starts and stops the feeding, keeping away from the dangerous area of the feeding port.
6.Applicable scenarios
Biomass power plant fuel pretreatment
Wood processing plant waste recycling
Resource utilization of agricultural waste such as straw/cotton firewood
Landscaping branches smashed
7.After-sales service
Free installation guidance and operation training are provided.
The warranty period is 1 year (excluding wearing parts) and lifetime technical support.
Order now to enjoy efficient crushing solutions!
(Supports customized discharging device: air conveyor/scraper/elevator)
Efficient Biomass Feedstock ProcessingOur shredder enables effortless conversion of bulky biomass materials into uniform feedstock. Its powerful 90 kW engine and precise control system ensure high throughput with minimal manual intervention. Streamlining plant operations, it provides consistently sized material ready for feeding into biomass power generation processes.
Heavy-Duty Design and Quality MaterialsConstructed from high-strength alloy steel with alloy tool steel blades, this shredder guarantees long-lasting performance and durability in harsh industrial environments. The robust build, weighing 8,500 kg, ensures stability, while the green-coated exterior provides effective protection against wear.
Safe and Automated OperationWith integrated PLC controls and an automatic grade system, this shredder offers enhanced operator safety and simple, intuitive usage. Computerized management makes real-time monitoring easy, helping to maintain optimal performance while reducing human error and operational risk.
FAQ's of Advanced Biomass Shredder - High Output, Easy Operation for Biomass Power Plant Feedstock Preparation:
Q: How does the Advanced Biomass Shredder enhance feedstock preparation for biomass power plants?
A: The shredder processes large biomass materials into uniform, adjustable output sizes (10-50 mm), making feedstock preparation more efficient and consistent for biomass power generation. Its robust blades and high throughput ensure feedstock is ready for combustion or processing with minimal effort.
Q: What types of materials can the shredder handle, and what is its capacity?
A: Engineered for biomass power plants, this machine efficiently shreds organic waste, wood chips, and agricultural residues with a processing capacity of 3-10 tons per hour and a maximum output of up to 12 tons per hour.
Q: When is it recommended to adjust the output size, and how is it done?
A: Output size adjustment is useful when different feedstock sizes are needed for specific combustion or conveyor requirements. Size can be adjusted between 10 mm and 50 mm through the PLC control system, ensuring flexibility for diverse processing needs.
Q: Where can this shredder be installed, and what are its installation requirements?
A: Designed for industrial settings, the shredder requires a power supply of 380V/50Hz and enough space (overall dimensions: 4800 x 2200 x 2800 mm) for safe operation. It's suitable for biomass processing facilities, power plants, and large-scale recycling centers.
Q: What maintenance does the Advanced Biomass Shredder require?
A: Routine maintenance involves regular blade inspection and sharpening, checking the PLC system for updates, and ensuring proper lubrication of moving parts. Thanks to its robust construction and high-quality materials, maintenance needs are minimal.
Q: How does the automatic PLC control system improve usage and safety?
A: PLC control automates operational processes, allowing for precise adjustments and error detection. It also enhances safety by monitoring performance, enabling automatic stops in case of malfunctions, and reducing the need for manual intervention.
Q: What are the key benefits of using this biomass shredder over manual or less advanced models?
A: Key benefits include high output with adjustable sizing, reduced manual workload due to automation, quieter operation, and significant time savings in feedstock preparation. Its durable components ensure a longer lifespan and lower long-term operational costs.
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