Product Description
1.Product overview
Model: 1250-600 biomass comprehensive crusher
This machine is an advanced equipment specially designed for the processing of biomass raw materials. It integrates crushing and chipping functions.
It can efficiently process various raw materials such as small-diameter wood, bamboo, branches, straw, waste wood, etc.
It is suitable for biomass power plants, individual owners' material preparation, agricultural and forestry waste recycling and other fields.
Based on the optimization and upgrade of mature chipper technology, it combines high output, strong adaptability and convenient operation.
It is a benchmark product in the field of domestic biomass crushing.
2.Core advantages
(1)Super adaptable
Wide range of raw materials: supports the crushing of wood (branches, boards, wood cores) and non-wood (hemp stalks, reeds, corn stalks) raw materials.
Compound crushing: equipped with a "flying knife + bottom knife + crushing rod" system, which can crush large materials twice to ensure uniform discharge (the particle size is adjustable from 1-3mm).
(2)Efficient and stable
Powerful: 132kW main motor drive, 800mm cutter roller diameter, 3 flying knives for high-speed cutting, and production capacity leading similar products.
Dynamic balance design: The cutter roller has passed the G6.3 level dynamic balance test, running smoothly, with small vibration, and the bearing temperature rise is 40C.
(3)Intelligent control
Frequency conversion feeding: adjust the feeding speed in real time through the wireless remote control to match the main motor load to avoid material blockage or overload.
Interlocking protection: automatic reverse reversal when material is blocked, emergency stop button + multiple electrical protections to ensure safe operation.
4.Easy maintenance
Hydraulic opening: open the knife roller cover with one click and quickly replace the flying knife (2-3 days/time).
Modular design: The bottom knife base and screen can be pulled and disassembled as a whole, reducing maintenance time by 50%.
3.Technical parameters
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project
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parameter
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Knife roller diameter
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800mm
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Main motor power
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132kw
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Feeding conveyor belt length
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5 meters (optional chain plate/belt)
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Maximum diameter of
applicable raw materials
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200mm
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processing power
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8-15 tons/hour (depending on raw materials)
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Discharge particle size
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1-3mm (adjustable)
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4.Structural highlights
High-strength knife roller: Welded steel knife roller with high dynamic balancing accuracy and a service life of more than 5 years.
Dual pressing system: The upper and lower feeding rollers are designed with staggered teeth, the material is pressed evenly without stagnation, and the debris is self-cleaning.
Hydraulic buffer system: Nitrogen energy storage + oil cylinder linkage, automatically adapts to changes in material height, and operates without impact.
Multiple lubrication guarantees: The key bearing positions have external grease injection ports to support continuous operation lubrication (see the lubrication chart for cycles).
5.Safe design
Protective interlocking: triple safety mechanisms including power-off protection when opening the cover, emergency stop button, and motor overload protection.
Anti-loosening bolts: The flying knife/bed knife adopts high-strength special bolts (with "ZL" logo), which increase the shear resistance by 3 times.
Remote control: wireless remote control starts and stops the feeding, keeping away from the dangerous area of the feeding port.
6.Applicable scenarios
Biomass power plant fuel pretreatment
Wood processing plant waste recycling
Resource utilization of agricultural waste such as straw/cotton firewood
Landscaping branches smashed
7.After-sales service
Free installation guidance and operation training are provided.
The warranty period is 1 year (excluding wearing parts) and lifetime technical support.
Order now to enjoy efficient crushing solutions!
(Supports customized dischargingdevice: air conveyor/scraper/elevator)
Enhanced Efficiency Through Advanced HydraulicsThe integrated hydraulic system not only maintains consistent blade pressure for uniform crushing but also streamlines routine maintenance, reducing downtime and supporting round-the-clock operations. Hydraulic motor drive ensures smooth power transmission for reliable performance in industrial environments.
Durable Construction for Demanding ApplicationsConstructed from high-strength alloy steel and equipped with alloy tool steel blades, this crusher is built to handle intense workloads while minimizing wear. Its robust design and automatic lubrication system significantly extend service life, making it ideal for continuous, high-capacity processing.
Smart Operation with Automatic ControlFeaturing an automatic grade with PLC control, the biomass crusher facilitates effortless operation and precise process adjustments. Safety devices such as emergency stops and overload protection provide peace of mind for operators, ensuring safe usage even in challenging settings.
FAQ's of 800mm Blade Roller Biomass Crusher with Hydraulic System - Bio-Power Plant Equipment | Factory Direct from China:
Q: How does the hydraulic system enhance the crusher's operation and maintenance?
A: The integrated hydraulic system ensures consistent blade pressure for efficient crushing and simplifies maintenance tasks, such as blade replacement and adjustments. This reduces operator intervention, improves safety, and minimizes equipment downtime.
Q: What materials can be processed with this biomass crusher?
A: This crusher is suitable for a variety of biomass materials, including wood logs, agricultural waste, straw, and similar feedstock up to 300 mm in size, making it ideal for biomass power plants and wood pellet production.
Q: When should I use the emergency stop or overload protection feature?
A: The emergency stop should be used immediately if an operator detects any safety hazard or abnormal functioning. The overload protection automatically engages to prevent equipment damage from excessive loads, ensuring safe and stable operation.
Q: Where is this crusher most effectively utilized?
A: The roller biomass crusher is best utilized in biomass power plants, wood pellet manufacturing facilities, and agricultural waste processing plants, where efficient size reduction of raw materials is required.
Q: What is the process for adjusting the discharge size?
A: The final discharge size is adjustable down to 50 mm by utilizing the crusher's integrated hydraulic controls, which allow operators to tailor material output according to downstream equipment or product requirements.
Q: How does automated centralized lubrication benefit the equipment?
A: The automatic centralized lubrication system keeps all critical components well-oiled, reducing friction and wear. This leads to longer machinery life, lower maintenance costs, and improved operational reliability.
Q: What are the main benefits of choosing this crusher for my facility?
A: Key benefits include high processing capacity (5-8 tons per hour), robust construction for reduced wear, customizable voltage and color, OEM services, smart safety features, and efficient, user-friendly automated operation-all contributing to reliable performance and lower total cost of ownership.
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