Product Description
1.Product Overview
The vacuum dryer is a new type of drying equipment that is efficient, energy-saving, safe and stable. It is specially designed for biomass powder (such as sawdust, straw, bamboo powder, etc.) and various dryable materials. Using exclusive vacuum hot air circulation technology, combined with scientific structural design, it solves the pain points of traditional dryers such as high energy consumption, many wearing parts, and large safety hazards. It is an ideal choice for agriculture, forestry, food processing and other industries.
2.Core advantages
Energy efficient
The heat loss is reduced by 80%, and only about 90kg of fuel (wood/coal/pellets) is needed to dry 1 ton of dry materials. The total power is 24kW, which saves 40% of electricity than traditional equipment.
The hot air is in indirect contact with the material, eliminating the risk of fire and making it safe and reliable.
Sturdy and durable
The cylinder is statically designed, there is no roller bearing loss, the main body has no wearing parts, and the service life is extended by 50%.
Exposed bearings are easy to replace and have low maintenance costs.
Flexible and applicable
It can dry materials with any moisture content (5%85%), and the dryness of the finished product can be accurately controlled (5% moisture content).
Small size (minimum length is only 7 meters), space saving and flexible installation.
Intelligent control
Supports frequency conversion to adjust air volume and temperature to adapt to different material needs.
Real-time monitoring of tail temperature (80120) to ensure drying quality.
3.Technical parameters
|
model
|
Barrel length
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Barrel diameter
|
Motor power
|
Fan power
|
outlet temperature
|
|
HYRT-1.37
|
7000mm
|
1300mm
|
5.5kw
|
15kw
|
80-120
|
|
HYRT-1.59
|
9000mm
|
1500mm
|
7.5kw
|
18.5kw
|
80-120
|
4.Working principle
Feeding: Wet materials are fed into the double-layer cylinder through the air-closed device to prevent hot air from directly contacting the materials.
Hot air circulation: The hot air furnace heats the interlayer air and spreads the materials evenly through the lifting plate to improve drying efficiency.
Dust removal and emission: After drying, the materials and exhaust gas are removed by cyclone/bag dust removal, the dust rate is <1%, and the environmental protection standards are met.
5.Applicable scenarios
Agriculture: Drying of straw, fungus bags, pasture and other biomass.
Forestry: processing of wood chips, bamboo powder, and bark chips.
Industry: Dehydration of chemical powders and food raw materials (such as sugarcane bagasse).
Environmental protection: recycling of sludge and waste residue.
6. Service guarantee
Professional installation: Provide drawing guidance, engineer remote support, and 72-hour response.
Free trial: Support trial run with materials, payment will be made after acceptance.
Warranty policy: The whole machine has a 1-year warranty, and the core components (motor, bearings) have a 3-year warranty.
7.Customer cases
A biomass power plant in Shandong: Purchased 3 units of HYRT-1.59, which increased the wood chip drying efficiency by 60% and saved over 500,000 yuan in annual fuel costs.
Yunnan Edible Fungi Base: Using HYRT-1.37 drying mushroom bags, the moisture content of the finished product is stabilized at 5%, and the quality of the mushrooms is significantly improved.
Why choose us?
20 years of technology accumulation
500+ successful cases
ISO9001 certification
724 hours after-sales service
Lifetime free technical support
Warm reminder: We support customized services (such as corrosion-resistant coating, explosion-proof design), contact us to get exclusive solutions!
Exposed Bearings for Effortless MaintenanceThis dryer incorporates exposed bearings, making it easy for technicians to inspect, lubricate, and replace worn parts promptly. This innovative design greatly reduces maintenance time, ensuring your production line runs smoothly with minimal interruptions. The system is built for reliability and longevity, making upkeep straightforward for users in a variety of industries.
Versatile Multi-Purpose Chamber DesignThanks to its cylindrical, vacuum-sealed chamber, the dryer handles a multitude of materials-wood chips, chemical powders, food ingredients, and pharmaceuticals-efficiently. The precise temperature and vacuum control ensures optimal drying without compromising product quality, making this unit adaptable for several sectors with demanding processing needs.
Comprehensive Support and Extended WarrantyCustomers benefit from a 1+ year warranty, onsite after-sales service, and readily available spare parts. This comprehensive support package provides peace of mind and guarantees continued productivity, whether you are a manufacturer, exporter, or supplier. The dryer's rugged build and reliable service network ensure maximum uptime and operational efficiency.
FAQ's of Vacuum Cycle Dryer with Exposed Bearings | Easy Replacement | Multi-Purpose for Wood Chips/Chemical Powder | 1+ Year Warranty:
Q: How does the vacuum cycle dryer achieve high moisture removal efficiency?
A: The dryer uses a vacuum-sealed cylindrical chamber, enabling up to 95% moisture reduction by lowering the boiling point of liquids. This ensures efficient drying at temperatures up to 120C, retaining material properties while removing moisture rapidly.
Q: What makes the exposed bearings in this dryer advantageous for maintenance?
A: Exposed bearings are easily accessible, allowing for straightforward inspection, lubrication, and replacement. This design reduces maintenance time, minimizes downtime, and helps keep operations running smoothly with minimal interruption.
Q: When should wear parts like bearings be replaced on this machine?
A: Regular visual inspections are recommended, but replacement should occur if there are signs of excessive wear, noise, or increased vibration. Since the exposed design simplifies the process, downtime for part replacement is significantly reduced.
Q: Where can this vacuum cycle dryer be installed?
A: Thanks to its skid-mounted design, the dryer can be installed in various industrial environments. It's suitable for manufacturing plants handling wood, chemicals, pharmaceuticals, or food ingredients, providing flexibility and ease of relocation.
Q: What is the process for operating the vacuum cycle dryer?
A: Operation is automated via PLC controls. Load your material, set the desired temperature and vacuum parameters, and initiate the cycle. The system will handle the drying process, delivering efficiently dried product at the end of each batch cycle.
Q: Why is the vacuum cycle dryer a beneficial investment for multi-purpose drying needs?
A: Its high moisture removal rate, adaptability to numerous materials, easy maintenance, automatic controls, and comprehensive service support make it a reliable, cost-effective choice for businesses seeking consistent and efficient drying outcomes.
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