Product Description
1.Product overview
Model: 1250-600 biomass comprehensive crusher
This machine is an advanced equipment specially designed for the processing of biomass raw materials. It integrates crushing and chipping functions.
It can efficiently process various raw materials such as small-diameter wood, bamboo, branches, straw, waste wood, etc.
It is suitable for biomass power plants, individual owners' material preparation, agricultural and forestry waste recycling and other fields.
Based on the optimization and upgrade of mature chipper technology, it combines high output, strong adaptability and convenient operation.
It is a benchmark product in the field of domestic biomass crushing.
2.Core advantages
(1) Super adaptable
Wide range of raw materials: supports the crushing of wood (branches, boards, wood cores) and non-wood (hemp stalks, reeds, corn stalks) raw materials.
Compound crushing: equipped with a "flying knife + bottom knife + crushing rod" system, which can crush large materials twice to ensure uniform discharge (the particle size is adjustable from 1-3mm).
(2) Efficient and stable
Powerful: 132kW main motor drive, 800mm cutter roller diameter, 3 flying knives for high-speed cutting, and production capacity leading similar products.
Dynamic balance design: The cutter roller has passed the G6.3 level dynamic balance test, running smoothly, with small vibration, and the bearing temperature rise is 40C.
(3) Intelligent control
Frequency conversion feeding: adjust the feeding speed in real time through the wireless remote control to match the main motor load to avoid material blockage or overload.
Interlocking protection: automatic reverse reversal when material is blocked, emergency stop button + multiple electrical protections to ensure safe operation.
4.Easy maintenance
Hydraulic opening: open the knife roller cover with one click and quickly replace the flying knife (2-3 days/time).
Modular design: The bottom knife base and screen can be pulled and disassembled as a whole, reducing maintenance time by 50%.
3.Technical parameters
|
project
|
parameter
|
|
Knife roller diameter
|
800mm
|
|
Main motor power
|
132kw
|
|
Feeding conveyor belt length
|
5 meters (optional chain plate/belt)
|
|
Maximum diameter of
applicable raw materials
|
200mm
|
|
processing power
|
8-15 tons/hour (depending on raw materials)
|
|
Discharge particle size
|
1-3mm (adjustable)
|
4.Structural highlights
High-strength knife roller: Welded steel knife roller with high dynamic balancing accuracy and a service life of more than 5 years.
Dual pressing system: The upper and lower feeding rollers are designed with staggered teeth, the material is pressed evenly without stagnation, and the debris is self-cleaning.
Hydraulic buffer system: Nitrogen energy storage + oil cylinder linkage, automatically adapts to changes in material height, and operates without impact.
Multiple lubrication guarantees: The key bearing positions have external grease injection ports to support continuous operation lubrication (see the lubrication chart for cycles).
5.Safe design
Protective interlocking: triple safety mechanisms including power-off protection when opening the cover, emergency stop button, and motor overload protection.
Anti-loosening bolts: The flying knife/bed knife adopts high-strength special bolts (with "ZL" logo), which increase the shear resistance by 3 times.
Remote control: wireless remote control starts and stops the feeding, keeping away from the dangerous area of the feeding port.
6.Applicable scenarios
Biomass power plant fuel pretreatment
Wood processing plant waste recycling
Resource utilization of agricultural waste such as straw/cotton firewood
Landscaping branches smashed
7.After-sales service
Free installation guidance and operation training are provided.
The warranty period is 1 year (excluding wearing parts) and lifetime technical support.
Order now to enjoy efficient crushing solutions!
(Supports customized discharging device: air conveyor/scraper/elevator)
Superior Efficiency & VersatilityDesigned to process various materials such as wood, bamboo, straw, and agricultural residues, this biomass crusher utilizes a high-speed cutting method for consistent and customizable particle sizes. Its adaptable output and impressive 132KW power ensure reliable and efficient performance across different industries.
Automated Operation & SafetyEquipped with an intelligent PLC control system, the machine enables seamless and automated operation. Essential safety features-including overload protection and emergency stop mechanisms-prioritize operator safety and safeguard your facility during intensive processing.
Optimized for Industrial UseWith a feeding size of up to 200 mm and a capacity of 3 to 10 tons per hour, this crusher is tailored for high-volume applications. The robust construction and alloy steel knife enhance durability, while its quiet operation (85 dB) and natural air cooling provide additional operational comfort.
FAQ's of CE Certified 132KW High-Efficiency Biomass Crusher - Wood/Bamboo/Straw Processing | Premium Chinese Manufacturer:
Q: How does the high-efficiency biomass crusher process materials like wood and straw?
A: The machine employs high-speed cutting with its alloy steel knives, reducing materials such as wood, bamboo, and straw from a maximal feeding size of 200 mm to an adjustable output of less than 5 mm. This efficient cutting makes it ideal for preparing biomass for fuel or recycling.
Q: What safety features are incorporated in this biomass crusher?
A: The crusher is equipped with overload protection and an emergency stop function to ensure the safety of operators and equipment. These features help prevent damage and personal injury by quickly halting operations during abnormal conditions.
Q: When and where is it ideal to use this biomass crusher?
A: This crusher is best suited for industrial and agricultural facilities needing to process large volumes of biomass waste. It is frequently used in biofuel production plants, wood processing facilities, and agricultural waste management centers.
Q: What are the main benefits of using this CE certified biomass crusher?
A: Key benefits include high throughput (3-10 tons/hour), low noise levels (85 dB), adjustable output size, and fully automated operation via PLC control. The robust build and quality materials ensure durability and consistent performance, making it a reliable investment for continuous industrial use.
Q: How do I adjust the output size of processed material?
A: The crusher features an adjustable output setting, allowing operators to modify particle size to less than 5 mm, depending on production requirements. Adjustments can be managed via the intuitive PLC control interface.
Q: What kind of maintenance does this biomass crusher require?
A: Regular inspection and cleaning of the alloy steel knives and cooling system are recommended. The machine's automated controls simplify routine checks, and its overload protection helps minimize wear and necessary maintenance interventions.
Q: Is voltage customization available for international installations?
A: Yes, the voltage can be customized to fit specific regional requirements, ensuring compatibility and safety for installations worldwide.
Send Inquiry
Send Inquiry
