Product Description
1.Product overview
Model: 1250-600 biomass comprehensive crusher
This machine is an advanced equipment specially designed for the processing of biomass raw materials. It integrates crushing and chipping functions.
It can efficiently process various raw materials such as small-diameter wood, bamboo, branches, straw, waste wood, etc.
It is suitable for biomass power plants, individual owners' material preparation, agricultural and forestry waste recycling and other fields.
Based on the optimization and upgrade of mature chipper technology, it combines high output, strong adaptability and convenient operation.
It is a benchmark product in the field of domestic biomass crushing.
2.Core advantages
(1) Super adaptable
Wide range of raw materials: supports the crushing of wood (branches, boards, wood cores) and non-wood (hemp stalks, reeds, corn stalks) raw materials.
Compound crushing: equipped with a "flying knife + bottom knife + crushing rod" system, which can crush large materials twice to ensure uniform discharge (the particle size is adjustable from 1-3mm).
(2) Efficient and stable
Powerful: 132kW main motor drive, 800mm cutter roller diameter, 3 flying knives for high-speed cutting, and production capacity leading similar products.
Dynamic balance design: The cutter roller has passed the G6.3 level dynamic balance test, running smoothly, with small vibration, and the bearing temperature rise is 40C.
(3) Intelligent control
Frequency conversion feeding: adjust the feeding speed in real time through the wireless remote control to match the main motor load to avoid material blockage or overload.
Interlocking protection: automatic reverse reversal when material is blocked, emergency stop button + multiple electrical protections to ensure safe operation.
4.Easy maintenance
Hydraulic opening: open the knife roller cover with one click and quickly replace the flying knife (2-3 days/time).
Modular design: The bottom knife base and screen can be pulled and disassembled as a whole, reducing maintenance time by 50%.
3.Technical parameters
|
project
|
parameter
|
|
Knife roller diameter
|
800mm
|
|
Main motor power
|
132kw
|
|
Feeding conveyor belt length
|
5 meters (optional chain plate/belt)
|
|
Maximum diameter of
applicable raw materials
|
200mm
|
|
processing power
|
8-15 tons/hour (depending on raw materials)
|
|
Discharge particle size
|
1-3mm (adjustable)
|
4.Structural highlights
High-strength knife roller: Welded steel knife roller with high dynamic balancing accuracy and a service life of more than 5 years.
Dual pressing system: The upper and lower feeding rollers are designed with staggered teeth, the material is pressed evenly without stagnation, and the debris is self-cleaning.
Hydraulic buffer system: Nitrogen energy storage + oil cylinder linkage, automatically adapts to changes in material height, and operates without impact.
Multiple lubrication guarantees: The key bearing positions have external grease injection ports to support continuous operation lubrication (see the lubrication chart for cycles).
5.Safe design
Protective interlocking: triple safety mechanisms including power-off protection when opening the cover, emergency stop button, and motor overload protection.
Anti-loosening bolts: The flying knife/bed knife adopts high-strength special bolts (with "ZL" logo), which increase the shear resistance by 3 times.
Remote control: wireless remote control starts and stops the feeding, keeping away from the dangerous area of the feeding port.
6.Applicable scenarios
Biomass power plant fuel pretreatment
Wood processing plant waste recycling
Resource utilization of agricultural waste such as straw/cotton firewood
Landscaping branches smashed
7.After-sales service
Free installation guidance and operation training are provided.
The warranty period is 1 year (excluding wearing parts) and lifetime technical support.
Order now to enjoy efficient crushing solutions!
(Supports customized discharging device: air conveyor/scraper/elevator)
Efficient and Uniform Biomass ProcessingDesigned for biomass applications, the crusher achieves a consistent 10 mm output particle size from larger biomass inputs up to 80 mm. Its high rotor speed and horizontal chamber configuration maximize processing rates while ensuring uniform results for a range of materials, including wood chips, straw, and agro waste.
Advanced Safety and Control SystemsOperator safety is prioritized with integrated emergency stop and overload protection mechanisms. The PLC-based control system supports smooth operation, while the automatic feeding belt further minimizes manual intervention, facilitating safer and more efficient plant workflows.
Robust Build and Reliable PerformanceConstructed from durable mild steel with wear-resistant alloy steel blades, the crusher is built to withstand rigorous use. It operates with a direct-drive mechanism to enhance power efficiency and minimize maintenance, backed by a solid capacity of 1-3 tons per hour.
FAQ's of Multifunctional Biomass Crusher - Ensuring Uniform Particle Size for Biomass Processing:
Q: How does the Multifunctional Biomass Crusher ensure uniform particle size during processing?
A: The crusher utilizes a high-speed rotor (2200 RPM), a horizontal crushing chamber, and precisely engineered alloy steel blades to process input material and consistently reduce it to a uniform 10 mm particle size.
Q: What types of materials can be processed with this biomass crusher?
A: It is well-suited for processing various biomass materials, such as wood chips, straw, and agro waste, with input sizes up to 80 mm, making it versatile for agricultural and industrial biomass conversion.
Q: Where is the Multifunctional Biomass Crusher typically used?
A: The crusher is widely used in biomass processing plants, wood pellet manufacturing, agro-waste recycling centers, and other facilities that require efficient and automatic size reduction of raw biomass materials.
Q: When is safety ensured during operation of the biomass crusher?
A: Safety is continually maintained through the presence of emergency stop and overload protection features, which immediately halt operations in the event of system anomalies or unsafe conditions.
Q: What is the process for feeding material into the crusher?
A: Materials are automatically introduced into the crushing chamber through a belt conveyor system, ensuring consistent and controlled feeding while reducing the need for manual handling.
Q: How does the crusher contribute to operational efficiency and environmental sustainability?
A: By enabling rapid, uniform size reduction at capacities of 1-3 tons/hour, and supporting the reuse of biomass waste as energy or raw material, the crusher enhances resource efficiency and supports sustainable waste management.
![[Durable Promotion] [1-8mm Output Granules] Wood/Branch Shredder for Pet Bedding & Agricultural Waste - Chinese Supplier](https://cpimg.tistatic.com/10520015/b/4/-Durable-Promotion-1-8mm-Output-Granules-Wood-Branch-Shredder-for-Pet-Bedding-Agricultural-Waste-Chinese-Supplier.jpeg?tr=w300)
Send Inquiry
Send Inquiry
