Product Description
1.Product overview
Model: 1250-600 biomass comprehensive crusher
This machine is an advanced equipment specially designed for the processing of biomass raw materials. It integrates crushing and chipping functions.
It can efficiently process various raw materials such as small-diameter wood, bamboo, branches, straw, waste wood, etc.
It is suitable for biomass power plants, individual owners' material preparation, agricultural and forestry waste recycling and other fields.
Based on the optimization and upgrade of mature chipper technology, it combines high output, strong adaptability and convenient operation.
It is a benchmark product in the field of domestic biomass crushing.
2.Core advantages
(1)Super adaptable
Wide range of raw materials: supports the crushing of wood (branches, boards, wood cores) and non-wood (hemp stalks, reeds, corn stalks) raw materials.
Compound crushing: equipped with a "flying knife + bottom knife + crushing rod" system, which can crush large materials twice to ensure uniform discharge (the particle size is adjustable from 1-3mm).
(2)Efficient and stable
Powerful: 132kW main motor drive, 800mm cutter roller diameter, 3 flying knives for high-speed cutting, and production capacity leading similar products.
Dynamic balance design: The cutter roller has passed the G6.3 level dynamic balance test, running smoothly, with small vibration, and the bearing temperature rise is 40C.
(3)Intelligent control
Frequency conversion feeding: adjust the feeding speed in real time through the wireless remote control to match the main motor load to avoid material blockage or overload.
Interlocking protection: automatic reverse reversal when material is blocked, emergency stop button + multiple electrical protections to ensure safe operation.
4.Easy maintenance
Hydraulic opening: open the knife roller cover with one click and quickly replace the flying knife (2-3 days/time).
Modular design: The bottom knife base and screen can be pulled and disassembled as a whole, reducing maintenance time by 50%.
3.Technical parameters
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project
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parameter
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Knife roller diameter
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800mm
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Main motor power
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132kw
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Feeding conveyor belt length
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5 meters (optional chain plate/belt)
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Maximum diameter of
applicable raw materials
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200mm
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processing power
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8-15 tons/hour (depending on raw materials)
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Discharge particle size
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1-3mm (adjustable)
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4.Structural highlights
High-strength knife roller: Welded steel knife roller with high dynamic balancing accuracy and a service life of more than 5 years.
Dual pressing system: The upper and lower feeding rollers are designed with staggered teeth, the material is pressed evenly without stagnation, and the debris is self-cleaning.
Hydraulic buffer system: Nitrogen energy storage + oil cylinder linkage, automatically adapts to changes in material height, and operates without impact.
Multiple lubrication guarantees: The key bearing positions have external grease injection ports to support continuous operation lubrication (see the lubrication chart for cycles).
5.Safe design
Protective interlocking: triple safety mechanisms including power-off protection when opening the cover, emergency stop button, and motor overload protection.
Anti-loosening bolts: The flying knife/bed knife adopts high-strength special bolts (with "ZL" logo), which increase the shear resistance by 3 times.
Remote control: wireless remote control starts and stops the feeding, keeping away from the dangerous area of the feeding port.
6.Applicable scenarios
Biomass power plant fuel pretreatment
Wood processing plant waste recycling
Resource utilization of agricultural waste such as straw/cotton firewood
Landscaping branches smashed
7.After-sales service
Free installation guidance and operation training are provided.
The warranty period is 1 year (excluding wearing parts) and lifetime technical support.
Order now to enjoy efficient crushing solutions!
(Supports customized dischargingdevice: air conveyor/scraper/elevator)
Efficient Biomass & Scrap ProcessingThis crusher is specially designed to handle wood waste, board scrap, and biomass with high efficiency and precision. Its dual feed rollers and adjustable output sieve ensure consistent particle sizes, making it an essential tool for industries involved in bulk waste reduction and resource recycling.
Superior Build and VersatilityConstructed from durable alloy steel and equipped with high carbon steel blades, the crusher promises longevity and reliable performance. Its convenient sieve adjustment and easy replacement minimize downtime, offering versatility for various production requirements.
Safety and User ControlOperators benefit from integrated safety mechanisms such as overload protection and an emergency stop function. The user-friendly electrical panel allows straightforward operation and easy monitoring, making this unit a dependable choice for continuous, heavy-duty biomass processing.
FAQ's of Dual Feed Roller Biomass Crusher with Adjustable Sieve - Wood Residues/Board Scrap Processing | Leading Chinese Brand:
Q: How does the dual feed roller system improve biomass processing efficiency?
A: The dual feed roller system ensures stable and consistent feeding of wood, board scrap, or biomass material, reducing jams and maximizing throughput. This design provides uniform crushing for feed sizes up to 200 mm, enhancing overall processing efficiency.
Q: What is the process for adjusting the final output size of the crushed material?
A: Final output size can be set between 8-50 mm by selecting and installing the appropriate sieve. The sieve adjustment and replacement are designed to be quick and straightforward, allowing for seamless transitions between different output requirements.
Q: When should the blades or sieve be replaced?
A: Blade and sieve replacement intervals depend on usage frequency and material hardness. It's recommended to check regularly for wear and replace them when there is a noticeable drop in performance or output consistency to ensure optimal operation and product quality.
Q: Where can this biomass crusher be installed and used?
A: As a stationary machine, this crusher is suitable for installation in sawmills, biomass energy plants, board factories, or any industrial facilities that generate significant wood waste or scrap. It requires access to a 37 kW electric power supply and sufficient floor space for its dimensions.
Q: What safety features are included with the crusher?
A: The unit comes equipped with overload protection to safeguard the motor and components, as well as an emergency stop button for immediate shutdown in case of any operational hazard, ensuring maximum operator safety during use.
Q: How can using this crusher benefit production operations?
A: Utilizing this machine boosts material utilization rates, reduces waste disposal costs, and allows flexible adjustment of output sizes for various downstream applications. Its high throughput and robust construction support continuous, large-scale processing.
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