Product Description
1.Product overview
Model: 1250-600 biomass comprehensive crusher
This machine is an advanced equipment specially designed for the processing of biomass raw materials. It integrates crushing and chipping functions.
It can efficiently process various raw materials such as small-diameter wood, bamboo, branches, straw, waste wood, etc.
It is suitable for biomass power plants, individual owners' material preparation, agricultural and forestry waste recycling and other fields.
Based on the optimization and upgrade of mature chipper technology, it combines high output, strong adaptability and convenient operation.
It is a benchmark product in the field of domestic biomass crushing.
2.Core advantages
(1)Super adaptable
Wide range of raw materials: supports the crushing of wood (branches, boards, wood cores) and non-wood (hemp stalks, reeds, corn stalks) raw materials.
Compound crushing: equipped with a "flying knife + bottom knife + crushing rod" system, which can crush large materials twice to ensure uniform discharge (the particle size is adjustable from 1-3mm).
(2)Efficient and stable
Powerful: 132kW main motor drive, 800mm cutter roller diameter, 3 flying knives for high-speed cutting, and production capacity leading similar products.
Dynamic balance design: The cutter roller has passed the G6.3 level dynamic balance test, running smoothly, with small vibration, and the bearing temperature rise is 40C.
(3)Intelligent control
Frequency conversion feeding: adjust the feeding speed in real time through the wireless remote control to match the main motor load to avoid material blockage or overload.
Interlocking protection: automatic reverse reversal when material is blocked, emergency stop button + multiple electrical protections to ensure safe operation.
4.Easy maintenance
Hydraulic opening: open the knife roller cover with one click and quickly replace the flying knife (2-3 days/time).
Modular design: The bottom knife base and screen can be pulled and disassembled as a whole, reducing maintenance time by 50%.
3.Technical parameters
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project
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parameter
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Knife roller diameter
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800mm
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Main motor power
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132kw
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Feeding conveyor belt length
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5 meters (optional chain plate/belt)
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Maximum diameter of
applicable raw materials
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200mm
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processing power
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8-15 tons/hour (depending on raw materials)
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Discharge particle size
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1-3mm (adjustable)
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4.Structural highlights
High-strength knife roller: Welded steel knife roller with high dynamic balancing accuracy and a service life of more than 5 years.
Dual pressing system: The upper and lower feeding rollers are designed with staggered teeth, the material is pressed evenly without stagnation, and the debris is self-cleaning.
Hydraulic buffer system: Nitrogen energy storage + oil cylinder linkage, automatically adapts to changes in material height, and operates without impact.
Multiple lubrication guarantees: The key bearing positions have external grease injection ports to support continuous operation lubrication (see the lubrication chart for cycles).
5.Safe design
Protective interlocking: triple safety mechanisms including power-off protection when opening the cover, emergency stop button, and motor overload protection.
Anti-loosening bolts: The flying knife/bed knife adopts high-strength special bolts (with "ZL" logo), which increase the shear resistance by 3 times.
Remote control: wireless remote control starts and stops the feeding, keeping away from the dangerous area of the feeding port.
6.Applicable scenarios
Biomass power plant fuel pretreatment
Wood processing plant waste recycling
Resource utilization of agricultural waste such as straw/cotton firewood
Landscaping branches smashed
7.After-sales service
Free installation guidance and operation training are provided.
The warranty period is 1 year (excluding wearing parts) and lifetime technical support.
Order now to enjoy efficient crushing solutions!
(Supports customized dischargingdevice: air conveyor/scraper/elevator)
Engineered for Unmatched DurabilityDesigned with a heavy-duty welded steel structure and durable bolt-fastened blade, this biomass crusher ensures steadfast performance even in the most demanding industrial environments. The robust build not only enhances longevity but also reduces the need for frequent maintenance, thus optimizing operational uptime.
Versatile Processing for Multiple MaterialsCapable of handling a wide feeding size of up to 600 mm, this crusher efficiently processes biomass, wood chips, agricultural waste, straw, and stalk. Its adjustable output size (10-60 mm) provides the flexibility needed for diverse applications, from energy production to agricultural recycling.
User-Friendly Operation and MaintenanceThe semi-automatic operation with button control panel makes the crusher easy to manage, while the bolt-fastened blade design allows for swift replacements. Installation is straightforward with its floor-mounted setup, making it an ideal solution for facilities striving for reliable and seamless workflow.
FAQ's of High-Torque Bolt Fastening Biomass Crusher - Durable Blade for Continuous Operation | China Machinery Exporter:
Q: How does the bolt-fastened blade design benefit continuous operation?
A: The bolt-fastened blade system offers enhanced durability and simplifies maintenance by allowing for quick blade replacement, minimizing downtime during continuous operation. This design ensures longevity and sustained high performance in biomass processing.
Q: What materials can be processed with this biomass crusher?
A: This machine efficiently crushes a variety of feedstock, including biomass, wood chips, agricultural waste, straw, and stalk. Its robust structure and high-strength alloy steel blades are built to handle tough, fibrous materials.
Q: When should the blades be replaced or maintained?
A: Blades should be checked regularly for signs of wear or dullness, especially during heavy continuous operation. Replacement is quick due to the bolt-fastened design, and routine inspection ensures optimal crushing efficiency and machine longevity.
Q: Where can the biomass crusher be installed and used?
A: This floor-mounted crusher is suitable for installation in industrial facilities, biomass processing plants, farms, and recycling centers globally. Its compact dimensions (3000 x 1400 x 1800 mm) and manageable weight facilitate straightforward siting in diverse operational environments.
Q: What is the process for adjusting the output size?
A: To modify the output size between 10 and 60 mm, operators can use the controls provided on the button control panel, following the manufacturer's guidelines for safe and accurate adjustment, ensuring uniform product sizing to meet application needs.
Q: How is operator safety and comfort ensured during use?
A: Operating at a noise level of 85 dB(A), the crusher stays within acceptable industrial noise limits, while the semi-automatic button control system keeps operator interactions simple and safe. Regular maintenance and adherence to operational procedures further enhance safety.
Q: What are the main advantages of using this biomass crusher for industrial applications?
A: Key benefits include high throughput (1-3 ton/hour), robust heavy-duty design for continuous operation, adjustable output size, and efficient energy use with a high-torque electric motor. These features collectively improve productivity, reduce downtime, and support consistent quality in processed biomass.
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