Product Description
1.Product overview
Model: 1250-600 biomass comprehensive crusher
This machine is an advanced equipment specially designed for the processing of biomass raw materials. It integrates crushing and chipping functions.
It can efficiently process various raw materials such as small-diameter wood, bamboo, branches, straw, waste wood, etc.
It is suitable for biomass power plants, individual owners' material preparation, agricultural and forestry waste recycling and other fields.
Based on the optimization and upgrade of mature chipper technology, it combines high output, strong adaptability and convenient operation.
It is a benchmark product in the field of domestic biomass crushing.
2.Core advantages
(1)Super adaptable
Wide range of raw materials: supports the crushing of wood (branches, boards, wood cores) and non-wood (hemp stalks, reeds, corn stalks) raw materials.
Compound crushing: equipped with a "flying knife + bottom knife + crushing rod" system, which can crush large materials twice to ensure uniform discharge (the particle size is adjustable from 1-3mm).
(2)Efficient and stable
Powerful: 132kW main motor drive, 800mm cutter roller diameter, 3 flying knives for high-speed cutting, and production capacity leading similar products.
Dynamic balance design: The cutter roller has passed the G6.3 level dynamic balance test, running smoothly, with small vibration, and the bearing temperature rise is 40C.
(3)Intelligent control
Frequency conversion feeding: adjust the feeding speed in real time through the wireless remote control to match the main motor load to avoid material blockage or overload.
Interlocking protection: automatic reverse reversal when material is blocked, emergency stop button + multiple electrical protections to ensure safe operation.
4.Easy maintenance
Hydraulic opening: open the knife roller cover with one click and quickly replace the flying knife (2-3 days/time).
Modular design: The bottom knife base and screen can be pulled and disassembled as a whole, reducing maintenance time by 50%.
3.Technical parameters
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project
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parameter
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Knife roller diameter
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800mm
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Main motor power
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132kw
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Feeding conveyor belt length
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5 meters (optional chain plate/belt)
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Maximum diameter of
applicable raw materials
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200mm
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processing power
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8-15 tons/hour (depending on raw materials)
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Discharge particle size
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1-3mm (adjustable)
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4.Structural highlights
High-strength knife roller: Welded steel knife roller with high dynamic balancing accuracy and a service life of more than 5 years.
Dual pressing system: The upper and lower feeding rollers are designed with staggered teeth, the material is pressed evenly without stagnation, and the debris is self-cleaning.
Hydraulic buffer system: Nitrogen energy storage + oil cylinder linkage, automatically adapts to changes in material height, and operates without impact.
Multiple lubrication guarantees: The key bearing positions have external grease injection ports to support continuous operation lubrication (see the lubrication chart for cycles).
5.Safe design
Protective interlocking: triple safety mechanisms including power-off protection when opening the cover, emergency stop button, and motor overload protection.
Anti-loosening bolts: The flying knife/bed knife adopts high-strength special bolts (with "ZL" logo), which increase the shear resistance by 3 times.
Remote control: wireless remote control starts and stops the feeding, keeping away from the dangerous area of the feeding port.
6.Applicable scenarios
Biomass power plant fuel pretreatment
Wood processing plant waste recycling
Resource utilization of agricultural waste such as straw/cotton firewood
Landscaping branches smashed
7.After-sales service
Free installation guidance and operation training are provided.
The warranty period is 1 year (excluding wearing parts) and lifetime technical support.
Order now to enjoy efficient crushing solutions!
(Supports customized dischargingdevice: air conveyor/scraper/elevator)
Advanced Safety and Control SystemsEquipped with a hydraulic safety cover and an emergency stop mechanism, this biomass shredder ensures operator safety during operation. The PLC control system automates processes, reducing manual intervention and potential risks while maximizing operational efficiency and safety. Whether stationary or mobile, this shredder is engineered for high standards of workplace safety.
Precision Shredding for Multiple ApplicationsVersatile enough to process biomass, industrial, and municipal waste, this shredder features adjustable output sizes (20-150 mm) and a spacious 1200 mm feeding aperture. The use of high-strength alloy steel blades ensures durability and efficiency, making it ideal for demanding recycling applications and varied waste streams.
FAQ's of Hydraulic Safety Cover & Emergency Stop Biomass Shredder - Industrial Waste Recycling | China Factory Price:
Q: How does the hydraulic safety cover and emergency stop function enhance operator safety?
A: The hydraulic safety cover provides a protective barrier during operation, preventing accidental contact with moving parts. The emergency stop system allows immediate shutdown in hazardous situations, minimizing risk and maximizing operator safety at all times.
Q: What types of materials can this biomass shredder handle?
A: This machine efficiently processes biomass, industrial waste, and municipal waste, making it suitable for various recycling and waste management operations, including agriculture, manufacturing, and urban waste facilities.
Q: When is maintenance required for the blades and hydraulic system?
A: Routine maintenance-such as inspecting the high-strength alloy steel blades for wear and checking the hydraulic system for leaks-should be performed regularly, depending on the frequency and intensity of shredder use, ensuring reliable and long-term performance.
Q: Where can this shredder be installed or deployed?
A: The shredder can be placed in stationary waste processing facilities or used as a mobile unit for flexible onsite operations in recycling centers, manufacturing plants, or municipal waste sites.
Q: What is the process to adjust output size or feeding configuration?
A: Output size can be set from 20 to 150 mm by adjusting shredder settings on the PLC control interface. Feeding configuration and screw diameter are customizable based on operational needs and waste type.
Q: How does the PLC control system improve operational efficiency?
A: The PLC (Programmable Logic Controller) automates shredder functions, monitors system parameters, and enables quick adjustments, ensuring optimal performance, reduced downtime, and consistent shred size.
Q: What benefits does the high-strength alloy steel blade design offer?
A: The alloy steel blades are engineered for exceptional durability and wear resistance, resulting in a longer operational lifespan, lower maintenance costs, and improved shredding efficiency for heavy-duty waste processing.
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