Product Description
Paper core plug are designed specifically for manufacturers and converters of paper, plastic film and metallic foils. The core plugs strength advantage comes from the unique process of combining hard and softwood fiber and resin with high heat and pressure. The end result is a dimensional stable plug with a tight fit that provides the ultimate in crush resistance.
- Paper Core Plug production line includes press machine, wood chipper, dryer, glue mixer, storage tank etc. Usual size of the paper core plug are 4,6 and 12. Similar to the compressed wood pallet production line, make a fine paper core plugs there are three key points must be aware:
- Moisture of the wood sawdust working with different glues. for normal urea formaldehyde glue, the sawdust moisture must below 8%. As a result, must use a dryer to dry the material with proper temperature and safety operation.
- Temperature: minimum 150 degree.
- Pressing time: 20-30 minutes for one batch.
Machinery in a paper core plug production line includes:
- wood chipping machine: processing the wood waste material into smaller particles for further processing.
- Automatic loading machine before crushing: loading the material into the crushing machine with controlled speed.
- Wood crushing machine, also name as hammer mill. processing the wood particles into even more smaller pieces within 2-50mm length, 2-5mm thickness.
- Wood dryer, dry the material into request moistures.
- Material storage silo, storage the dried material.
- Glue mixer: Mixing the material and glue with certain ratio.
- Hot press machine, with our press machine we can produce 156pcs of 4 in one batch, 42pcs of 6 and 12pcs of 12.
Efficient Semi-Automatic OperationThis machine is engineered to provide semi-automatic functionality, striking a balance between efficiency and user control. Operators can maximize productivity while maintaining oversight of each production step, making it perfect for demanding industrial environments.
Hydraulic Power for ConsistencyEquipped with a hydraulic power source, the machine achieves steady pressure of up to 20 mpa, ensuring smooth and consistent operations. The hydraulic system optimizes energy usage and maintains process reliability throughout each production cycle.
Durable Construction and WarrantyWith its painted surface treatment, the Paper Core Plug Making Machine resists corrosion and wear, contributing to long-term service. The included warranty provides assurance of quality, giving users confidence in their investment over time.
FAQs of Paper Core Plug Making Machine:
Q: How does the Paper Core Plug Making Machine operate?
A: The machine operates on a semi-automatic system powered by hydraulics, allowing users to manage core plug production with ease while maintaining precise control over the process.
Q: What applications is this machine suitable for?
A: It is ideal for industrial environments and is frequently used by manufacturers, distributors, suppliers, and traders aiming for high-volume, consistent core plug production.
Q: When should I schedule maintenance for the machine?
A: Regular maintenance should be conducted according to the manufacturers guidelines, typically after specific operational intervals or as indicated by the warranty requirements.
Q: Where can this machine be installed?
A: The Paper Core Plug Making Machine can be installed in industrial settings such as manufacturing plants or factories with appropriate hydraulic power infrastructure.
Q: What is the process for making core plugs with this machine?
A: The semi-automatic procedure involves feeding materials into the machine, which then shapes and compresses the core plugs using hydraulic pressure, followed by finishing steps such as surface treatment.
Q: How does using this machine benefit my business?
A: It offers consistent, reliable, and efficient production, reducing downtime and labor costs while ensuring high-quality core plugs, backed by a warranty for added value.
Q: What are the surface treatment features of this machine?
A: The machine is finished with a painted surface that protects against corrosion and wear, ensuring long-term durability even in demanding industrial environments.
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