Product Description
1.Product overview
Model: 1250-600 biomass comprehensive crusher
This machine is an advanced equipment specially designed for the processing of biomass raw materials. It integrates crushing and chipping functions.
It can efficiently process various raw materials such as small-diameter wood, bamboo, branches, straw, waste wood, etc.
It is suitable for biomass power plants, individual owners' material preparation, agricultural and forestry waste recycling and other fields.
Based on the optimization and upgrade of mature chipper technology, it combines high output, strong adaptability and convenient operation.
It is a benchmark product in the field of domestic biomass crushing.
2.Core advantages
(1) Super adaptable
Wide range of raw materials: supports the crushing of wood (branches, boards, wood cores) and non-wood (hemp stalks, reeds, corn stalks) raw materials.
Compound crushing: equipped with a "flying knife + bottom knife + crushing rod" system, which can crush large materials twice to ensure uniform discharge (the particle size is adjustable from 1-3mm).
(2) Efficient and stable
Powerful: 132kW main motor drive, 800mm cutter roller diameter, 3 flying knives for high-speed cutting, and production capacity leading similar products.
Dynamic balance design: The cutter roller has passed the G6.3 level dynamic balance test, running smoothly, with small vibration, and the bearing temperature rise is 40C.
(3) Intelligent control
Frequency conversion feeding: adjust the feeding speed in real time through the wireless remote control to match the main motor load to avoid material blockage or overload.
Interlocking protection: automatic reverse reversal when material is blocked, emergency stop button + multiple electrical protections to ensure safe operation.
4.Easy maintenance
Hydraulic opening: open the knife roller cover with one click and quickly replace the flying knife (2-3 days/time).
Modular design: The bottom knife base and screen can be pulled and disassembled as a whole, reducing maintenance time by 50%.
3.Technical parameters
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project
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parameter
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Knife roller diameter
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800mm
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Main motor power
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132kw
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Feeding conveyor belt length
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5 meters (optional chain plate/belt)
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Maximum diameter of
applicable raw materials
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200mm
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processing power
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8-15 tons/hour (depending on raw materials)
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Discharge particle size
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1-3mm (adjustable)
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4.Structural highlights
High-strength knife roller: Welded steel knife roller with high dynamic balancing accuracy and a service life of more than 5 years.
Dual pressing system: The upper and lower feeding rollers are designed with staggered teeth, the material is pressed evenly without stagnation, and the debris is self-cleaning.
Hydraulic buffer system: Nitrogen energy storage + oil cylinder linkage, automatically adapts to changes in material height, and operates without impact.
Multiple lubrication guarantees: The key bearing positions have external grease injection ports to support continuous operation lubrication (see the lubrication chart for cycles).
5.Safe design
Protective interlocking: triple safety mechanisms including power-off protection when opening the cover, emergency stop button, and motor overload protection.
Anti-loosening bolts: The flying knife/bed knife adopts high-strength special bolts (with "ZL" logo), which increase the shear resistance by 3 times.
Remote control: wireless remote control starts and stops the feeding, keeping away from the dangerous area of the feeding port.
6.Applicable scenarios
Biomass power plant fuel pretreatment
Wood processing plant waste recycling
Resource utilization of agricultural waste such as straw/cotton firewood
Landscaping branches smashed
7.After-sales service
Free installation guidance and operation training are provided.
The warranty period is 1 year (excluding wearing parts) and lifetime technical support.
Order now to enjoy efficient crushing solutions!
(Supports customized discharging device: air conveyor/scraper/elevator)
Advanced Blade TechnologyEquipped with high-carbon alloy blades, this industrial grinder offers remarkable durability and sharpness, ensuring optimal performance and long service intervals. These replaceable blades maintain high efficiency, making them suitable for rigorous wood and plastic waste recycling operations. Customizable for various materials, their robust design supports an extended service life, reducing operating costs for your facility.
Versatile and Customizable DesignEngineered for flexibility, the grinder accommodates a wide range of input materials, from PET shavings to wood and plastic waste. The machine's feeding hopper size and screw diameter can be customized to meet specific requirements, making it ideal for businesses seeking tailored recycling solutions. Its PLC-controlled system ensures precise operation and adaptability across different recycling environments.
Efficient and Safe OperationSafety is paramount, with integrated emergency stops and overload protection mechanisms that enhance operator wellbeing. Running at a noise level below 80 dB(A), the unit is suitable for continuous use in industrial settings with strict noise regulations. The automatic grade and computerized control simplify processes, while robust after-sales support ensures seamless installation, operation, and maintenance.
FAQ's of [High-Efficiency Certified] [High-Carbon Alloy Blades] Industrial Grinder for Pet Shavings/Wood Recycling - Factory Direct China:
Q: How does the high-carbon alloy blade improve grinding efficiency and durability?
A: The high-carbon alloy blades are engineered for extended sharpness and resistance to wear, enabling the grinder to process tough PET shavings, wood, and plastics with consistent efficiency. Their robust composition reduces the need for frequent replacements, enhancing productivity and reducing downtime.
Q: What materials can be processed using this industrial grinder?
A: This grinder is suitable for a broad range of inputs, including PET shavings, wood recycling materials, plastic waste, and other wood waste. Its adjustable settings and customizable components allow you to adapt it for various recycling and material reduction applications.
Q: When should the grinder blades be replaced, and how long do they typically last?
A: The high-carbon alloy blades are designed for long service life but should be inspected regularly. Blade replacement frequency depends on material type and processing volume, but with proper use, they withstand heavy industrial operation before requiring change.
Q: Where is the machine manufactured, and is factory direct supply available?
A: This grinder is manufactured in China, and factory direct supply is offered, ensuring competitive pricing, direct technical support, and assurance of genuine manufacturing standards for international distributors and suppliers.
Q: What benefits does the PLC control system provide?
A: The PLC control system delivers precise, automated operation and monitoring, which improves consistency in processing, minimizes operator error, and allows easy adjustment of grinding parameters to suit various applications.
Q: How does the grinder ensure operator safety during use?
A: Operator safety is prioritized through features like emergency stop buttons and overload protection. These measures rapidly halt operation when hazards are detected, minimizing risk of injury or equipment damage during intensive processing.
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