Product Description
1.Product overview
Model: 1250-600 biomass comprehensive crusher
This machine is an advanced equipment specially designed for the processing of biomass raw materials. It integrates crushing and chipping functions.
It can efficiently process various raw materials such as small-diameter wood, bamboo, branches, straw, waste wood, etc.
It is suitable for biomass power plants, individual owners' material preparation, agricultural and forestry waste recycling and other fields.
Based on the optimization and upgrade of mature chipper technology, it combines high output, strong adaptability and convenient operation.
It is a benchmark product in the field of domestic biomass crushing.
2.Core advantages
(1)Super adaptable
Wide range of raw materials: supports the crushing of wood (branches, boards, wood cores) and non-wood (hemp stalks, reeds, corn stalks) raw materials.
Compound crushing: equipped with a "flying knife + bottom knife + crushing rod" system, which can crush large materials twice to ensure uniform discharge (the particle size is adjustable from 1-3mm).
(2)Efficient and stable
Powerful: 132kW main motor drive, 800mm cutter roller diameter, 3 flying knives for high-speed cutting, and production capacity leading similar products.
Dynamic balance design: The cutter roller has passed the G6.3 level dynamic balance test, running smoothly, with small vibration, and the bearing temperature rise is 40C.
(3)Intelligent control
Frequency conversion feeding: adjust the feeding speed in real time through the wireless remote control to match the main motor load to avoid material blockage or overload.
Interlocking protection: automatic reverse reversal when material is blocked, emergency stop button + multiple electrical protections to ensure safe operation.
4.Easy maintenance
Hydraulic opening: open the knife roller cover with one click and quickly replace the flying knife (2-3 days/time).
Modular design: The bottom knife base and screen can be pulled and disassembled as a whole, reducing maintenance time by 50%.
3.Technical parameters
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project
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parameter
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Knife roller diameter
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800mm
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Main motor power
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132kw
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Feeding conveyor belt length
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5 meters (optional chain plate/belt)
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Maximum diameter of
applicable raw materials
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200mm
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processing power
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8-15 tons/hour (depending on raw materials)
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Discharge particle size
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1-3mm (adjustable)
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4.Structural highlights
High-strength knife roller: Welded steel knife roller with high dynamic balancing accuracy and a service life of more than 5 years.
Dual pressing system: The upper and lower feeding rollers are designed with staggered teeth, the material is pressed evenly without stagnation, and the debris is self-cleaning.
Hydraulic buffer system: Nitrogen energy storage + oil cylinder linkage, automatically adapts to changes in material height, and operates without impact.
Multiple lubrication guarantees: The key bearing positions have external grease injection ports to support continuous operation lubrication (see the lubrication chart for cycles).
5.Safe design
Protective interlocking: triple safety mechanisms including power-off protection when opening the cover, emergency stop button, and motor overload protection.
Anti-loosening bolts: The flying knife/bed knife adopts high-strength special bolts (with "ZL" logo), which increase the shear resistance by 3 times.
Remote control: wireless remote control starts and stops the feeding, keeping away from the dangerous area of the feeding port.
6.Applicable scenarios
Biomass power plant fuel pretreatment
Wood processing plant waste recycling
Resource utilization of agricultural waste such as straw/cotton firewood
Landscaping branches smashed
7.After-sales service
Free installation guidance and operation training are provided.
The warranty period is 1 year (excluding wearing parts) and lifetime technical support.
Order now to enjoy efficient crushing solutions!
(Supports customized dischargingdevice: air conveyor/scraper/elevator)
Advanced Material Crushing TechnologyEquipped with high manganese steel blades and a rotor speed of 1500 rpm, this biomass crusher effectively transforms corn stalks, cotton stalks, and similar materials into uniform output sizes. Its belt feed mechanism ensures smooth and continuous material input, reducing manual labor and improving overall efficiency.
Intelligent Frequency Control SystemThe integrated intelligent control system allows for precise adjustment of feed speed and output particle size. Operators benefit from automated monitoring and control, enhancing process consistency while maximizing throughput and protecting against overload conditions.
Reliable and Safe OperationDesigned with comprehensive safety measures, including emergency stop and overload protection, this crusher ensures safe working conditions. Its sturdy steel frame, export-quality packaging, and automatic operation make it an ideal choice for industrial, distributor, or exporter settings.
FAQ's of 5M Belt Feed & Intelligent Frequency Control Biomass Crusher - Corn Stalk/Cotton Stalk Solution | China Export Quality:
Q: How does the 5M Belt Feed & Intelligent Frequency Control Biomass Crusher process biomass materials?
A: This crusher uses a 5-meter feeding conveyor and high manganese steel blades to automatically cut and crush corn stalks, cotton stalks, and other biomass. The rotor operates at 1500 rpm, and the output size can be adjusted between 10-30 mm to suit various applications.
Q: What are the main benefits of using an intelligent frequency control system in this crusher?
A: The intelligent frequency control system allows for precise adjustment of the feeding rate and output size, optimizes efficiency, and protects the equipment from overload. This results in more consistent output quality and reduced risk of mechanical failure.
Q: When is this biomass crusher most effectively utilized in industrial processes?
A: It is ideal for use when there is a need to process large volumes (5-8 tons/hour) of biomass materials such as corn or cotton stalks with moisture content up to 30%. Its robust design ensures uninterrupted operation in demanding processing environments.
Q: Where can this crusher be installed and operated safely?
A: The crusher is suitable for installation in industrial production lines, biomass processing plants, or wherever large-scale material reduction is required. It comes packaged in export-standard wooden boxes, ensuring safe transportation and storage.
Q: What safety features are included in this biomass crusher?
A: For safe operation, the crusher is equipped with overload protection and an emergency stop system. These features safeguard both the equipment and operators during operation.
Q: How does the adjustable output size function work?
A: Operators can control the crusher to produce biomass particles ranging from 10 to 30 mm by adjusting the settings via its computerized control panel, making it versatile for different downstream applications.
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