Product Description
1.Product overview
Model: 1250-600 biomass comprehensive crusher
This machine is an advanced equipment specially designed for the processing of biomass raw materials. It integrates crushing and chipping functions.
It can efficiently process various raw materials such as small-diameter wood, bamboo, branches, straw, waste wood, etc.
It is suitable for biomass power plants, individual owners' material preparation, agricultural and forestry waste recycling and other fields.
Based on the optimization and upgrade of mature chipper technology, it combines high output, strong adaptability and convenient operation.
It is a benchmark product in the field of domestic biomass crushing.
2.Core advantages
(1)Super adaptable
Wide range of raw materials: supports the crushing of wood (branches, boards, wood cores) and non-wood (hemp stalks, reeds, corn stalks) raw materials.
Compound crushing: equipped with a "flying knife + bottom knife + crushing rod" system, which can crush large materials twice to ensure uniform discharge (the particle size is adjustable from 1-3mm).
(2)Efficient and stable
Powerful: 132kW main motor drive, 800mm cutter roller diameter, 3 flying knives for high-speed cutting, and production capacity leading similar products.
Dynamic balance design: The cutter roller has passed the G6.3 level dynamic balance test, running smoothly, with small vibration, and the bearing temperature rise is 40C.
(3)Intelligent control
Frequency conversion feeding: adjust the feeding speed in real time through the wireless remote control to match the main motor load to avoid material blockage or overload.
Interlocking protection: automatic reverse reversal when material is blocked, emergency stop button + multiple electrical protections to ensure safe operation.
4.Easy maintenance
Hydraulic opening: open the knife roller cover with one click and quickly replace the flying knife (2-3 days/time).
Modular design: The bottom knife base and screen can be pulled and disassembled as a whole, reducing maintenance time by 50%.
3.Technical parameters
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project
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parameter
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Knife roller diameter
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800mm
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Main motor power
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132kw
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Feeding conveyor belt length
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5 meters (optional chain plate/belt)
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Maximum diameter of
applicable raw materials
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200mm
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processing power
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8-15 tons/hour (depending on raw materials)
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Discharge particle size
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1-3mm (adjustable)
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4.Structural highlights
High-strength knife roller: Welded steel knife roller with high dynamic balancing accuracy and a service life of more than 5 years.
Dual pressing system: The upper and lower feeding rollers are designed with staggered teeth, the material is pressed evenly without stagnation, and the debris is self-cleaning.
Hydraulic buffer system: Nitrogen energy storage + oil cylinder linkage, automatically adapts to changes in material height, and operates without impact.
Multiple lubrication guarantees: The key bearing positions have external grease injection ports to support continuous operation lubrication (see the lubrication chart for cycles).
5.Safe design
Protective interlocking: triple safety mechanisms including power-off protection when opening the cover, emergency stop button, and motor overload protection.
Anti-loosening bolts: The flying knife/bed knife adopts high-strength special bolts (with "ZL" logo), which increase the shear resistance by 3 times.
Remote control: wireless remote control starts and stops the feeding, keeping away from the dangerous area of the feeding port.
6.Applicable scenarios
Biomass power plant fuel pretreatment
Wood processing plant waste recycling
Resource utilization of agricultural waste such as straw/cotton firewood
Landscaping branches smashed
7.After-sales service
Free installation guidance and operation training are provided.
The warranty period is 1 year (excluding wearing parts) and lifetime technical support.
Order now to enjoy efficient crushing solutions!
(Supports customized dischargingdevice: air conveyor/scraper/elevator)
Advanced Hydraulic Overload ProtectionThis biomass crusher incorporates state-of-the-art hydraulic overload protection, automatically reversing the feed and stopping the rotor to prevent equipment damage. Operators benefit from increased safety and reduced downtime, enabling continuous and efficient operation even with challenging biomass materials like palm or EFB.
Versatile Material CompatibilityEngineered for flexibility, the crusher can process a wide variety of biomass feedstocks-wood, straw, bamboo, palm fronds, and more. The 400 mm screw diameter supports high throughput, while the adjustable discharge ensures precise sizing for your application. This makes the crusher suitable for diverse biomass fuel preparation needs.
User-Centric Design with Reliable Technical SupportFeaturing a PLC control system, customizable color, and the option for stationary or mobile configurations, the crusher is designed for ease of use and adaptability. Robust technical support is available directly from China, assisting with installation, troubleshooting, and ongoing maintenance to ensure peak performance.
FAQ's of Auto-Reverse Feeding & Overload Protection Biomass Crusher - Biomass Fuel Preparation | Technical Support from China:
Q: How does the auto-reverse feeding system work in this biomass crusher?
A: The auto-reverse feeding system detects blockages or overloading during operation, automatically reversing the feed mechanism to clear the obstruction. This protects the machine from potential damage, minimizes downtime, and streamlines the biomass crushing process.
Q: What types of materials can be processed using this biomass crusher?
A: This crusher accommodates a wide array of biomass materials, including wood, straw, bamboo, palm, EFB, and other agricultural waste, making it ideal for preparing diverse biomass fuels for energy generation or further processing.
Q: When should the overload protection feature be used?
A: Overload protection is active throughout operation, automatically engaging whenever the crusher encounters excessive loads or unexpected bulk materials. This feature helps to prevent mechanical damage and increases the service life of the machine.
Q: Where is technical support available for installation and maintenance?
A: Comprehensive technical support is provided directly from China, including remote guidance and on-site assistance as needed. Support covers installation, commissioning, training, and troubleshooting to ensure optimal machine performance.
Q: What is the process for adjusting discharge size on this crusher?
A: The adjustable discharge feature allows users to set the output size between 10-50 mm, typically via the PLC control panel. This flexibility ensures the crushed biomass matches the required specifications for downstream applications.
Q: How is the crusher operated and controlled?
A: Operation is managed through an integrated PLC control system, which allows for easy monitoring, adjustment, and automation of key functions such as feeding, reverse, and overload protection. Emergency stop and other safety systems are readily accessible to operators.
Q: What are the main benefits of choosing this biomass crusher for fuel preparation?
A: Key advantages include high throughput capacity (1-5 tons/hour), automated safety features, long blade service life (up to 5,000 hours), flexible mobility options, and strong technical support. These factors combine to deliver efficient, safe, and reliable biomass fuel processing.
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