Product Description
1.Product Overview
The vacuum dryer is a new type of drying equipment that is efficient, energy-saving, safe and stable. It is specially designed for biomass powder (such as sawdust, straw, bamboo powder, etc.) and various dryable materials. Using exclusive vacuum hot air circulation technology, combined with scientific structural design, it solves the pain points of traditional dryers such as high energy consumption, many wearing parts, and large safety hazards. It is an ideal choice for agriculture, forestry, food processing and other industries.
2.Core advantages
Energy efficient
The heat loss is reduced by 80%, and only about 90kg of fuel (wood/coal/pellets) is needed to dry 1 ton of dry materials. The total power is 24kW, which saves 40% of electricity than traditional equipment.
The hot air is in indirect contact with the material, eliminating the risk of fire and making it safe and reliable.
Sturdy and durable
The cylinder is statically designed, there is no roller bearing loss, the main body has no wearing parts, and the service life is extended by 50%.
Exposed bearings are easy to replace and have low maintenance costs.
Flexible and applicable
It can dry materials with any moisture content (5%85%), and the dryness of the finished product can be accurately controlled (5% moisture content).
Small size (minimum length is only 7 meters), space saving and flexible installation.
Intelligent control
Supports frequency conversion to adjust air volume and temperature to adapt to different material needs.
Real-time monitoring of tail temperature (80120) to ensure drying quality.
3.Technical parameters
|
model
|
Barrel length
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Barrel diameter
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Motor power
|
Fan power
|
outlet temperature
|
|
HYRT-1.37
|
7000mm
|
1300mm
|
5.5kw
|
15kw
|
80-120
|
|
HYRT-1.59
|
9000mm
|
1500mm
|
7.5kw
|
18.5kw
|
80-120
|
4.Working principle
Feeding: Wet materials are fed into the double-layer cylinder through the air-closed device to prevent hot air from directly contacting the materials.
Hot air circulation: The hot air furnace heats the interlayer air and spreads the materials evenly through the lifting plate to improve drying efficiency.
Dust removal and emission: After drying, the materials and exhaust gas are removed by cyclone/bag dust removal, the dust rate is <1%, and the environmental protection standards are met.
5.Applicable scenarios
Agriculture: Drying of straw, fungus bags, pasture and other biomass.
Forestry: processing of wood chips, bamboo powder, and bark chips.
Industry: Dehydration of chemical powders and food raw materials (such as sugarcane bagasse).
Environmental protection: recycling of sludge and waste residue.
6. Service guarantee
Professional installation: Provide drawing guidance, engineer remote support, and 72-hour response.
Free trial: Support trial run with materials, payment will be made after acceptance.
Warranty policy: The whole machine has a 1-year warranty, and the core components (motor, bearings) have a 3-year warranty.
7.Customer cases
A biomass power plant in Shandong: Purchased 3 units of HYRT-1.59, which increased the wood chip drying efficiency by 60% and saved over 500,000 yuan in annual fuel costs.
Yunnan Edible Fungi Base: Using HYRT-1.37 drying mushroom bags, the moisture content of the finished product is stabilized at 5%, and the quality of the mushrooms is significantly improved.
Why choose us?
20 years of technology accumulation
500+ successful cases
ISO9001 certification
724 hours after-sales service
Lifetime free technical support
Warm reminder: We support customized services (such as corrosion-resistant coating, explosion-proof design), contact us to get exclusive solutions!
Efficient and Rapid Moisture RemovalWith its advanced vacuum drying technology, this dryer achieves moisture content reduction to less than 5%, making it ideal for sensitive and high-value materials. A large chamber volume and automatic controls ensure uniform drying performance across every batch, offering optimal productivity for industrial-scale processing.
Versatile and Customizable DesignSupporting both steam and electric heat sources, the dryer features customizable screw diameters and a durable, high-grade stainless steel build. It is suitable for various industries, such as biomass, food, chemicals, and pharmaceuticals, ensuring operational flexibility and long-lasting reliability under rigorous conditions.
Comprehensive Support and ServicesThis dryer is not only delivered within 72 hours but is also backed by lifetime maintenance and continuous technical support. Installation service is available to ensure seamless integration at your facility, while safety features like overload and overheat protection guarantee reliable operations around the clock.
FAQ's of Biomass Vacuum Dryer | <5% Moisture Content | 72-Hr Fast Delivery + Lifetime Maintenance:
Q: How does the Biomass Vacuum Dryer achieve less than 5% moisture content?
A: The dryer uses vacuum drying combined with controlled heat sources (steam or electric) to efficiently remove moisture. The low-pressure environment enables water evaporation at lower temperatures, ensuring materials are dried evenly without thermal degradation.
Q: What materials can be processed using this vacuum dryer?
A: This dryer is designed to handle a wide range of products including biomass, food items, chemicals, and pharmaceuticals. Its high-grade stainless steel build ensures compatibility with various materials and process requirements.
Q: When can I expect delivery and installation of this equipment?
A: We offer a fast delivery timeline of 72 hours after order confirmation. Installation services are also available to ensure the equipment is properly set up and integrated into your operations.
Q: Where is this vacuum dryer best installed within a facility?
A: The dryer should be installed in a well-ventilated area with easy access to utilities like electricity and, if required, steam. Its stainless steel construction and compact design make it suitable for industrial production lines.
Q: What is the drying process in this vacuum dryer?
A: The process involves loading the chamber, initiating vacuum conditions, and applying heat using either steam or electricity. The vacuum environment lowers the boiling point of water, which accelerates drying without exposing products to high temperatures.
Q: How user-friendly is the operation of the Biomass Vacuum Dryer?
A: The system features an automatic PLC-based control panel and a touch screen HMI, enabling easy adjustments and monitoring. Comprehensive safety features and computerized controls simplify operation, even for less experienced personnel.
Q: What benefits do customers receive with after-sale support and maintenance?
A: Customers enjoy 24x7 technical support, lifetime maintenance, and prompt installation services. These offerings ensure minimal downtime, optimized performance, and long-term reliability for your drying operations.
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