Product Description
1.Product overview
Model: 1250-600 biomass comprehensive crusher
This machine is an advanced equipment specially designed for the processing of biomass raw materials. It integrates crushing and chipping functions.
It can efficiently process various raw materials such as small-diameter wood, bamboo, branches, straw, waste wood, etc.
It is suitable for biomass power plants, individual owners' material preparation, agricultural and forestry waste recycling and other fields.
Based on the optimization and upgrade of mature chipper technology, it combines high output, strong adaptability and convenient operation.
It is a benchmark product in the field of domestic biomass crushing.
2.Core advantages
(1)Super adaptable
Wide range of raw materials: supports the crushing of wood (branches, boards, wood cores) and non-wood (hemp stalks, reeds, corn stalks) raw materials.
Compound crushing: equipped with a "flying knife + bottom knife + crushing rod" system, which can crush large materials twice to ensure uniform discharge (the particle size is adjustable from 1-3mm).
(2)Efficient and stable
Powerful: 132kW main motor drive, 800mm cutter roller diameter, 3 flying knives for high-speed cutting, and production capacity leading similar products.
Dynamic balance design: The cutter roller has passed the G6.3 level dynamic balance test, running smoothly, with small vibration, and the bearing temperature rise is 40C.
(3)Intelligent control
Frequency conversion feeding: adjust the feeding speed in real time through the wireless remote control to match the main motor load to avoid material blockage or overload.
Interlocking protection: automatic reverse reversal when material is blocked, emergency stop button + multiple electrical protections to ensure safe operation.
4.Easy maintenance
Hydraulic opening: open the knife roller cover with one click and quickly replace the flying knife (2-3 days/time).
Modular design: The bottom knife base and screen can be pulled and disassembled as a whole, reducing maintenance time by 50%.
3.Technical parameters
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project
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parameter
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Knife roller diameter
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800mm
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Main motor power
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132kw
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Feeding conveyor belt length
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5 meters (optional chain plate/belt)
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Maximum diameter of
applicable raw materials
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200mm
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processing power
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8-15 tons/hour (depending on raw materials)
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Discharge particle size
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1-3mm (adjustable)
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4.Structural highlights
High-strength knife roller: Welded steel knife roller with high dynamic balancing accuracy and a service life of more than 5 years.
Dual pressing system: The upper and lower feeding rollers are designed with staggered teeth, the material is pressed evenly without stagnation, and the debris is self-cleaning.
Hydraulic buffer system: Nitrogen energy storage + oil cylinder linkage, automatically adapts to changes in material height, and operates without impact.
Multiple lubrication guarantees: The key bearing positions have external grease injection ports to support continuous operation lubrication (see the lubrication chart for cycles).
5.Safe design
Protective interlocking: triple safety mechanisms including power-off protection when opening the cover, emergency stop button, and motor overload protection.
Anti-loosening bolts: The flying knife/bed knife adopts high-strength special bolts (with "ZL" logo), which increase the shear resistance by 3 times.
Remote control: wireless remote control starts and stops the feeding, keeping away from the dangerous area of the feeding port.
6.Applicable scenarios
Biomass power plant fuel pretreatment
Wood processing plant waste recycling
Resource utilization of agricultural waste such as straw/cotton firewood
Landscaping branches smashed
7.After-sales service
Free installation guidance and operation training are provided.
The warranty period is 1 year (excluding wearing parts) and lifetime technical support.
Order now to enjoy efficient crushing solutions!
(Supports customized dischargingdevice: air conveyor/scraper/elevator)
Superior Cutting PerformanceOutfitted with advanced high-speed steel (HSS) or bimetallic blades, the crusher delivers precise and efficient cutting of raw materials like bamboo, branches, and small logs up to 180 mm in diameter. Dynamic rotor balancing ensures stable and vibration-free operation even at high speeds, enhancing equipment longevity and process quality.
Customizable Discharge SolutionsThe discharge outlet of the biomass crusher can be tailored to specific plant requirements, including height and orientation. Discharge size is easily adjustable via screen settings, allowing customers to obtain sizes from 10 to 50 mm, well-suited for downstream pellet or briquette processing.
Versatile Feed and Safety OptionsCompatible with conveyor, manual, or automatic feeders, this machine offers flexible integration in various biomass processing workflows. Important safety features such as overload protection and an emergency stop button help reduce operational risks and ensure user safety.
Easy Maintenance for Maximum UptimeRoutine servicing is streamlined with quick-open covers for blade changes and maintenance checks. Heavy duty alloy steel frames and rotors confer robust durability, minimizing downtime and maximizing continuous production. Dust extraction provisions help maintain a cleaner workspace.
FAQ's of Dynamic Balance Blade Roller (G6.3) Biomass Crusher - Bamboo/Small Logs Crushing | Customized Discharge System:
Q: How does the dynamic balancing blade system benefit the crushing process?
A: The dynamic balancing blade roller minimizes vibration during operation, resulting in smoother performance, decreased wear on machine parts, and improved safety. This leads to consistent crushing quality while extending the service life of the crusher.
Q: What materials can the Dynamic Balance Blade Roller (G6.3) Biomass Crusher process?
A: This crusher is capable of handling bamboo, small logs up to 180 mm in diameter, branches, agro waste, sawdust, and other biomass suitable for pellet or briquette production. It provides versatile application in various biomass and wood processing industries.
Q: When should the blades be replaced, and how is maintenance performed?
A: Blade replacement intervals depend on the material and operational load, but quick-open covers allow for rapid access and easy blade changes. Regular inspections and timely maintenance help maintain optimal cutting performance and prolong the lifespan of the equipment.
Q: What discharge sizes can be achieved and how are they adjusted?
A: The crusher offers an adjustable discharge size between 10 mm and 50 mm, controlled by interchangeable screens. This flexibility ensures compatibility with pellet mills and briquette presses requiring specific feedstock dimensions.
Q: Where can the Dynamic Balance Blade Roller (G6.3) Biomass Crusher be integrated?
A: It is designed for integration in biomass pellet and briquette manufacturing plants, compatible with existing production lines through customized discharge setups and multiple feeding options to suit factory layouts.
Q: How does the crusher help control dust and noise during operation?
A: The machine is equipped with provisions for dust extraction or collection systems, contributing to a cleaner and healthier workplace. Additionally, it operates below 85 dB at rated load, minimizing noise pollution in industrial environments.
Q: What are the primary benefits of choosing this crusher over other models?
A: Key benefits include vibration-free operation, customizable discharge outlets, easy maintenance with quick-access covers, robust safety features, and flexible feeding compatibility. These factors contribute to efficient, reliable, and adaptable biomass processing for a broad range of raw materials.
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