Product Description
1.Product Overview
The vacuum dryer is a new type of drying equipment that is efficient, energy-saving, safe and stable. It is specially designed for biomass powder (such as sawdust, straw, bamboo powder, etc.) and various dryable materials. Using exclusive vacuum hot air circulation technology, combined with scientific structural design, it solves the pain points of traditional dryers such as high energy consumption, many wearing parts, and large safety hazards. It is an ideal choice for agriculture, forestry, food processing and other industries.
2.Core advantages
Energy efficient
The heat loss is reduced by 80%, and only about 90kg of fuel (wood/coal/pellets) is needed to dry 1 ton of dry materials. The total power is 24kW, which saves 40% of electricity than traditional equipment.
The hot air is in indirect contact with the material, eliminating the risk of fire and making it safe and reliable.
Sturdy and durable
The cylinder is statically designed, there is no roller bearing loss, the main body has no wearing parts, and the service life is extended by 50%.
Exposed bearings are easy to replace and have low maintenance costs.
Flexible and applicable
It can dry materials with any moisture content (5%85%), and the dryness of the finished product can be accurately controlled (5% moisture content).
Small size (minimum length is only 7 meters), space saving and flexible installation.
Intelligent control
Supports frequency conversion to adjust air volume and temperature to adapt to different material needs.
Real-time monitoring of tail temperature (80120) to ensure drying quality.
3.Technical parameters
|
model
|
Barrel length
|
Barrel diameter
|
Motor power
|
Fan power
|
outlet temperature
|
|
HYRT-1.37
|
7000mm
|
1300mm
|
5.5kw
|
15kw
|
80-120
|
|
HYRT-1.59
|
9000mm
|
1500mm
|
7.5kw
|
18.5kw
|
80-120
|
4.Working principle
Feeding: Wet materials are fed into the double-layer cylinder through the air-closed device to prevent hot air from directly contacting the materials.
Hot air circulation: The hot air furnace heats the interlayer air and spreads the materials evenly through the lifting plate to improve drying efficiency.
Dust removal and emission: After drying, the materials and exhaust gas are removed by cyclone/bag dust removal, the dust rate is <1%, and the environmental protection standards are met.
5.Applicable scenarios
Agriculture: Drying of straw, fungus bags, pasture and other biomass.
Forestry: processing of wood chips, bamboo powder, and bark chips.
Industry: Dehydration of chemical powders and food raw materials (such as sugarcane bagasse).
Environmental protection: recycling of sludge and waste residue.
6. Service guarantee
Professional installation: Provide drawing guidance, engineer remote support, and 72-hour response.
Free trial: Support trial run with materials, payment will be made after acceptance.
Warranty policy: The whole machine has a 1-year warranty, and the core components (motor, bearings) have a 3-year warranty.
7.Customer cases
A biomass power plant in Shandong: Purchased 3 units of HYRT-1.59, which increased the wood chip drying efficiency by 60% and saved over 500,000 yuan in annual fuel costs.
Yunnan Edible Fungi Base: Using HYRT-1.37 drying mushroom bags, the moisture content of the finished product is stabilized at 5%, and the quality of the mushrooms is significantly improved.
Why choose us?
20 years of technology accumulation
500+ successful cases
ISO9001 certification
724 hours after-sales service
Lifetime free technical support
Warm reminder: We support customized services (such as corrosion-resistant coating, explosion-proof design), contact us to get exclusive solutions!
Optimized Drying for Diverse ApplicationsDesigned specifically for wood chips and bamboo powder, this vacuum dryer ensures thorough moisture reduction using customizable heating methods. Its vacuum chamber achieves uniform drying while preserving material quality, making it ideal for manufacturers and exporters seeking premium results.
Advanced PLC Automation for PrecisionEquipped with a computerized PLC control system, this dryer automates the entire process, minimizing human error and enhancing efficiency. Users can easily adjust settings for daily output and monitor drying conditions for optimal results, supported by a user-friendly interface.
Customizable Capacity and OutputWhether you need smaller batches or up to 5 tons per day, the adjustable daily capacity meets varying operational demands. The scalable output, combined with a robust stainless steel construction, makes this dryer a versatile choice for different production scales.
FAQ's of Custom Vacuum Dryer for Wood Chips & Bamboo Powder | Adjustable Daily Output:
Q: How does the custom vacuum dryer achieve effective moisture reduction in wood chips and bamboo powder?
A: The dryer creates a low-pressure vacuum environment (-0.098 MPa) that lowers the evaporation temperature, enabling faster and more uniform moisture removal from wood chips and bamboo powder. This method supports reduction down to a 10% final moisture content without compromising product integrity.
Q: What heating methods can be used with this vacuum dryer, and how can they be customized?
A: The system supports electric, steam, or hot water heating methods, which can be selected and configured to best fit your facility's resources and performance needs. Customization ensures optimal energy efficiency and process control for different material types and production requirements.
Q: When is this vacuum dryer suitable for use in industrial operations?
A: This vacuum dryer is ideal for continuous or batch drying processes where precise moisture control and product quality are crucial. It is suitable for use in manufacturing plants, export processing zones, and facilities where wood chips or bamboo powder require consistent drying prior to further processing or packaging.
Q: Where is the custom vacuum dryer manufactured and distributed from?
A: The vacuum dryer is manufactured, exported, and supplied by leading companies based in China, catering to global distributors, exporters, and industrial suppliers who require reliable and robust drying solutions.
Q: What is the process for using the automatic vacuum dryer in daily operations?
A: Operations begin by loading the material into the stainless steel chamber, selecting the desired output and heating mode on the PLC control panel, and starting the automatic drying cycle. The system manages pressure and temperature, monitors moisture levels, and stops automatically upon reaching preset targets.
Q: What are the main benefits of using a PLC-controlled vacuum dryer for wood chips and bamboo powder?
A: Key benefits include enhanced drying speed, consistent moisture content, energy efficiency, and easy customization for various production volumes. The computerized PLC system ensures precise control, reducing human intervention and possible errors while maintaining high-quality standards throughout the drying process.