Product Description
1.Product overview
Model: 1250-600 biomass comprehensive crusher
This machine is an advanced equipment specially designed for the processing of biomass raw materials. It integrates crushing and chipping functions.
It can efficiently process various raw materials such as small-diameter wood, bamboo, branches, straw, waste wood, etc.
It is suitable for biomass power plants, individual owners' material preparation, agricultural and forestry waste recycling and other fields.
Based on the optimization and upgrade of mature chipper technology, it combines high output, strong adaptability and convenient operation.
It is a benchmark product in the field of domestic biomass crushing.
2.Core advantages
(1) Super adaptable
Wide range of raw materials: supports the crushing of wood (branches, boards, wood cores) and non-wood (hemp stalks, reeds, corn stalks) raw materials.
Compound crushing: equipped with a "flying knife + bottom knife + crushing rod" system, which can crush large materials twice to ensure uniform discharge (the particle size is adjustable from 1-3mm).
(2) Efficient and stable
Powerful: 132kW main motor drive, 800mm cutter roller diameter, 3 flying knives for high-speed cutting, and production capacity leading similar products.
Dynamic balance design: The cutter roller has passed the G6.3 level dynamic balance test, running smoothly, with small vibration, and the bearing temperature rise is 40C.
(3) Intelligent control
Frequency conversion feeding: adjust the feeding speed in real time through the wireless remote control to match the main motor load to avoid material blockage or overload.
Interlocking protection: automatic reverse reversal when material is blocked, emergency stop button + multiple electrical protections to ensure safe operation.
4.Easy maintenance
Hydraulic opening: open the knife roller cover with one click and quickly replace the flying knife (2-3 days/time).
Modular design: The bottom knife base and screen can be pulled and disassembled as a whole, reducing maintenance time by 50%.
3.Technical parameters
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project
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parameter
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Knife roller diameter
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800mm
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Main motor power
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132kw
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Feeding conveyor belt length
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5 meters (optional chain plate/belt)
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Maximum diameter of
applicable raw materials
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200mm
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processing power
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8-15 tons/hour (depending on raw materials)
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Discharge particle size
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1-3mm (adjustable)
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4.Structural highlights
High-strength knife roller: Welded steel knife roller with high dynamic balancing accuracy and a service life of more than 5 years.
Dual pressing system: The upper and lower feeding rollers are designed with staggered teeth, the material is pressed evenly without stagnation, and the debris is self-cleaning.
Hydraulic buffer system: Nitrogen energy storage + oil cylinder linkage, automatically adapts to changes in material height, and operates without impact.
Multiple lubrication guarantees: The key bearing positions have external grease injection ports to support continuous operation lubrication (see the lubrication chart for cycles).
5.Safe design
Protective interlocking: triple safety mechanisms including power-off protection when opening the cover, emergency stop button, and motor overload protection.
Anti-loosening bolts: The flying knife/bed knife adopts high-strength special bolts (with "ZL" logo), which increase the shear resistance by 3 times.
Remote control: wireless remote control starts and stops the feeding, keeping away from the dangerous area of the feeding port.
6.Applicable scenarios
Biomass power plant fuel pretreatment
Wood processing plant waste recycling
Resource utilization of agricultural waste such as straw/cotton firewood
Landscaping branches smashed
7.After-sales service
Free installation guidance and operation training are provided.
The warranty period is 1 year (excluding wearing parts) and lifetime technical support.
Order now to enjoy efficient crushing solutions!
(Supports customized discharging device: air conveyor/scraper/elevator)
Versatile Biomass Material ProcessingThis crusher is engineered to handle a wide spectrum of biomass materials, from wood and branches to palm and crop stalks. Its robust construction and adaptable design make it a perfect fit for biomass power plants and renewable energy facilities looking to maximize resource conversion efficiency.
Advanced Safety and AutomationIntegrating emergency stops, overload protection, and a PLC-control system, the crusher guarantees a safe and reliable working environment. The fully automated operation reduces manual intervention, streamlining material processing and enhancing operator safety during intensive production cycles.
Superior Durability and Efficient OutputManufactured with heavy-duty carbon steel and high-strength alloy steel blades, this comprehensive crusher ensures long-term performance and minimized maintenance. Its capability to process up to 25 tons per hour with precision-cut output material facilitates seamless integration into larger biomass processing and pellet production workflows.
FAQ's of Powerful Biomass Comprehensive Crusher - Ideal for Processing Various Raw Materials in Biomass Power Plants:
Q: How does the Powerful Biomass Comprehensive Crusher improve biomass processing efficiency?
A: By reducing raw material sizes from up to 300 mm down to under 50 mm in a single pass, the crusher streamlines biomass preparation for power generation or pellet production. Its high-speed main shaft and advanced alloy blades enable consistent, rapid, and energy-efficient processing, contributing to higher throughput and less manual labor.
Q: What types of materials can this crusher handle, and where can it be used?
A: The crusher is suitable for wood, straw, bamboo, palm, biomass waste, logs, branches, bark, and crop stalks. It is primarily used in biomass power plants, renewable energy facilities, and pellet production lines-offering adaptability across various applications needing bulk biomass processing.
Q: When is it recommended to perform maintenance on this crusher?
A: Routine maintenance should be scheduled according to the workload and manufacturer's guidelines, typically after a set number of operating hours or when automated system alerts are triggered. Regular inspections of the blades, main shaft, and safety mechanisms ensure sustained performance and safety.
Q: How is operator safety ensured during machine operation?
A: Operator safety is supported by integrated emergency stop and overload protection systems. The fully automatic PLC control minimizes operator exposure to moving parts, while compliance with recommended safety protocols provides additional protection during operation and maintenance.
Q: What are the main benefits of using a computerized, PLC-controlled crusher?
A: The PLC control system allows precise operation, real-time monitoring, and automated adjustments, reducing human error. This increases productivity, ensures consistent output quality, and enables efficient process management for large-scale biomass processing facilities.
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