Product Description
1.Product Overview
The vacuum dryer is a new type of drying equipment that is efficient, energy-saving, safe and stable. It is specially designed for biomass powder (such as sawdust, straw, bamboo powder, etc.) and various dryable materials. Using exclusive vacuum hot air circulation technology, combined with scientific structural design, it solves the pain points of traditional dryers such as high energy consumption, many wearing parts, and large safety hazards. It is an ideal choice for agriculture, forestry, food processing and other industries.
2.Core advantages
Energy efficient
The heat loss is reduced by 80%, and only about 90kg of fuel (wood/coal/pellets) is needed to dry 1 ton of dry materials. The total power is 24kW, which saves 40% of electricity than traditional equipment.
The hot air is in indirect contact with the material, eliminating the risk of fire and making it safe and reliable.
Sturdy and durable
The cylinder is statically designed, there is no roller bearing loss, the main body has no wearing parts, and the service life is extended by 50%.
Exposed bearings are easy to replace and have low maintenance costs.
Flexible and applicable
It can dry materials with any moisture content (5%85%), and the dryness of the finished product can be accurately controlled (5% moisture content).
Small size (minimum length is only 7 meters), space saving and flexible installation.
Intelligent control
Supports frequency conversion to adjust air volume and temperature to adapt to different material needs.
Real-time monitoring of tail temperature (80120) to ensure drying quality.
3.Technical parameters
|
model
|
Barrel length
|
Barrel diameter
|
Motor power
|
Fan power
|
outlet temperature
|
|
HYRT-1.37
|
7000mm
|
1300mm
|
5.5kw
|
15kw
|
80-120
|
|
HYRT-1.59
|
9000mm
|
1500mm
|
7.5kw
|
18.5kw
|
80-120
|
4.Working principle
Feeding: Wet materials are fed into the double-layer cylinder through the air-closed device to prevent hot air from directly contacting the materials.
Hot air circulation: The hot air furnace heats the interlayer air and spreads the materials evenly through the lifting plate to improve drying efficiency.
Dust removal and emission: After drying, the materials and exhaust gas are removed by cyclone/bag dust removal, the dust rate is <1%, and the environmental protection standards are met.
5.Applicable scenarios
Agriculture: Drying of straw, fungus bags, pasture and other biomass.
Forestry: processing of wood chips, bamboo powder, and bark chips.
Industry: Dehydration of chemical powders and food raw materials (such as sugarcane bagasse).
Environmental protection: recycling of sludge and waste residue.
6. Service guarantee
Professional installation: Provide drawing guidance, engineer remote support, and 72-hour response.
Free trial: Support trial run with materials, payment will be made after acceptance.
Warranty policy: The whole machine has a 1-year warranty, and the core components (motor, bearings) have a 3-year warranty.
7.Customer cases
A biomass power plant in Shandong: Purchased 3 units of HYRT-1.59, which increased the wood chip drying efficiency by 60% and saved over 500,000 yuan in annual fuel costs.
Yunnan Edible Fungi Base: Using HYRT-1.37 drying mushroom bags, the moisture content of the finished product is stabilized at 5%, and the quality of the mushrooms is significantly improved.
Why choose us?
20 years of technology accumulation
500+ successful cases
ISO9001 certification
724 hours after-sales service
Lifetime free technical support
Warm reminder: We support customized services (such as corrosion-resistant coating, explosion-proof design), contact us to get exclusive solutions!
Exceptional Durability & Low MaintenanceWith a unique design featuring no wear parts, this vacuum dryer minimizes the need for ongoing maintenance. Its robust stainless steel construction and direct drive system further enhance longevity, ensuring reliable, trouble-free operation over the years.
Efficient Dust ManagementAchieve superior product quality with an advanced dust filtration system that keeps the dust rate below 1%. This feature is especially valuable for sensitive industries such as pharmaceuticals and food, where contamination needs to be strictly controlled.
Flexible & Safe OperationsThe dryer accommodates both batch and continuous processing, suiting various production scales and materials. Integrated safety features like automatic overload protection and emergency shutoff allow for secure, uninterrupted operation under a wide range of industrial conditions.
FAQ's of 3-Year Warranty! Vacuum Dryer - No Wear Parts | less than 1% Dust Rate | Material Testing Supported:
Q: How does the vacuum dryer support material testing?
A: The dryer is designed to accommodate material testing, enabling you to verify drying performance on your specific products before full-scale production. This ensures optimal results and process reliability.
Q: What makes this vacuum dryer suitable for industries like pharmaceuticals, chemicals, and food?
A: Its advanced dust filtration, low temperature vacuum drying, and stainless steel construction ensure product purity, gentle drying, and compliance with stringent industrial requirements for these sensitive sectors.
Q: When is installation service available for this vacuum dryer?
A: Installation support is available on request and can be scheduled at your facility as per your project timeline and readiness.
Q: Where can this vacuum dryer be installed?
A: This product can be installed in a variety of industrial settings, including manufacturing facilities for pharmaceuticals, chemicals, food, and more. Custom capacity and sizing allow for seamless integration into existing process lines.
Q: What is the process for customizing capacity and dimensions?
A: You can specify your required capacity and dimensions at the time of ordering. The dryer will be tailored to your operational needs, ensuring a perfect fit for your plant layout and production goals.
Q: How does reduced dust formation benefit my operation?
A: A dust rate below 1% minimizes product loss, prevents contamination, and reduces the need for frequent cleaning, enhancing overall operational efficiency and safety.
Q: What safety features does this vacuum dryer include?
A: It includes automatic overload protection and an emergency shutoff system, providing added security and peace of mind during continuous or batch operations.
Send Inquiry
Send Inquiry
