Product Description
1.Product overview
Model: 1250-600 biomass comprehensive crusher
This machine is an advanced equipment specially designed for the processing of biomass raw materials. It integrates crushing and chipping functions.
It can efficiently process various raw materials such as small-diameter wood, bamboo, branches, straw, waste wood, etc.
It is suitable for biomass power plants, individual owners' material preparation, agricultural and forestry waste recycling and other fields.
Based on the optimization and upgrade of mature chipper technology, it combines high output, strong adaptability and convenient operation.
It is a benchmark product in the field of domestic biomass crushing.
2.Core advantages
(1)Super adaptable
Wide range of raw materials: supports the crushing of wood (branches, boards, wood cores) and non-wood (hemp stalks, reeds, corn stalks) raw materials.
Compound crushing: equipped with a "flying knife + bottom knife + crushing rod" system, which can crush large materials twice to ensure uniform discharge (the particle size is adjustable from 1-3mm).
(2)Efficient and stable
Powerful: 132kW main motor drive, 800mm cutter roller diameter, 3 flying knives for high-speed cutting, and production capacity leading similar products.
Dynamic balance design: The cutter roller has passed the G6.3 level dynamic balance test, running smoothly, with small vibration, and the bearing temperature rise is 40C.
(3)Intelligent control
Frequency conversion feeding: adjust the feeding speed in real time through the wireless remote control to match the main motor load to avoid material blockage or overload.
Interlocking protection: automatic reverse reversal when material is blocked, emergency stop button + multiple electrical protections to ensure safe operation.
4.Easy maintenance
Hydraulic opening: open the knife roller cover with one click and quickly replace the flying knife (2-3 days/time).
Modular design: The bottom knife base and screen can be pulled and disassembled as a whole, reducing maintenance time by 50%.
3.Technical parameters
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project
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parameter
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Knife roller diameter
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800mm
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Main motor power
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132kw
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Feeding conveyor belt length
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5 meters (optional chain plate/belt)
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Maximum diameter of
applicable raw materials
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200mm
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processing power
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8-15 tons/hour (depending on raw materials)
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Discharge particle size
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1-3mm (adjustable)
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4.Structural highlights
High-strength knife roller: Welded steel knife roller with high dynamic balancing accuracy and a service life of more than 5 years.
Dual pressing system: The upper and lower feeding rollers are designed with staggered teeth, the material is pressed evenly without stagnation, and the debris is self-cleaning.
Hydraulic buffer system: Nitrogen energy storage + oil cylinder linkage, automatically adapts to changes in material height, and operates without impact.
Multiple lubrication guarantees: The key bearing positions have external grease injection ports to support continuous operation lubrication (see the lubrication chart for cycles).
5.Safe design
Protective interlocking: triple safety mechanisms including power-off protection when opening the cover, emergency stop button, and motor overload protection.
Anti-loosening bolts: The flying knife/bed knife adopts high-strength special bolts (with "ZL" logo), which increase the shear resistance by 3 times.
Remote control: wireless remote control starts and stops the feeding, keeping away from the dangerous area of the feeding port.
6.Applicable scenarios
Biomass power plant fuel pretreatment
Wood processing plant waste recycling
Resource utilization of agricultural waste such as straw/cotton firewood
Landscaping branches smashed
7.After-sales service
Free installation guidance and operation training are provided.
The warranty period is 1 year (excluding wearing parts) and lifetime technical support.
Order now to enjoy efficient crushing solutions!
(Supports customized dischargingdevice: air conveyor/scraper/elevator)
Advanced Safety and Operational EfficiencyEquipped with both a hydraulic safety cover and an emergency stop system, this biomass shredder prioritizes operator protection while maintaining continuous productivity. Its PLC control system and automatic feeding mechanism streamline the shredding process, minimizing manual handling and significantly enhancing workplace safety.
Superior Design for Industrial DemandsThe shredder features a spacious shredding chamber (1400 x 800 mm), heavy-duty wear-resistant alloy steel blades, and a high-strength steel body. Its customizable screw diameter and adjustable output sizes offer flexibility, accommodating a variety of industrial materials and applications, from waste recycling to biomass processing.
Built for High Performance and Low MaintenanceWith a capacity of up to 2000 Kg/h and a noise level limited to 80 dB, the shredder delivers impressive throughput while maintaining a tolerable work environment. Durable construction and automated operation reduce maintenance needs, ensuring consistent long-term performance for operators and industries alike.
FAQ's of Hydraulic Safety Cover & Emergency Stop Biomass Shredder - Industrial Waste Recycling | China Factory Price:
Q: How does the hydraulic safety cover and emergency stop feature improve safety during shredding operations?
A: The hydraulic safety cover acts as a physical barrier, preventing access to the shredding chamber during operation. The emergency stop button allows immediate shutdown, creating a safer work environment and minimizing accident risks for operators.
Q: What materials can be processed with this biomass shredder?
A: Designed for industrial waste recycling, the shredder efficiently handles diverse materials including wood, agricultural biomass, paper, and light metals. Its robust build and wear-resistant alloy steel blades ensure effective size reduction of both hard and fibrous waste.
Q: When should the output size be adjusted, and how flexible is the adjustment?
A: The shredder's output size, adjustable from 30 to 80 mm, can be set according to the specific needs of your recycling or biomass processing application. Adjustment typically occurs during batch changes or when adapting to material type and desired final product specification.
Q: Where is this shredder best utilized within industrial settings?
A: This machine is ideal for use in large-scale recycling centers, biomass power plants, manufacturing facilities, and waste processing plants, particularly where both safety and throughput are critical operational priorities.
Q: What is the process for operating the shredder, and how is automatic feeding achieved?
A: Operation involves loading material into the feeding system, which is then handled by a hydraulic automatic feeding mechanism. The PLC control automates the shredding process, allowing for minimal manual intervention and consistent, efficient throughput.
Q: What are the main benefits of using a hydraulic drive and high-strength alloy steel construction?
A: The hydraulic drive system provides high torque for tough shredding tasks, while high-strength alloy steel components increase resistance to wear and prolong equipment lifespan. This results in improved performance and lower operational costs over time.
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